コーンクラッシャーは二次粉砕、三次粉砕に優れ、鉱石や岩石を均一なサイズに粉砕します。性能の中心となるのはコーンクラッシャー部品です。マントル (可動インナーライナー) が材料を固定ボウルライナーまたは凹面に押し当てて粉砕します。その他の重要な要素には、メイン シャフト、偏心ブッシュ、カウンターシャフト、ソケット アセンブリなどがあります。
マントルライナーは飼料と直接接触し、特定の段階に合わせて粗、中、または細かいプロファイルに成形されます。ボウルライナー (凹面) は粉砕チャンバーのプロファイルを提供し、多用途性を実現する高-短、中-粗さのオプションを備えています。
| モデルシリーズ | 共通部品 | 標準的な寿命 (時間) |
| シモンズ 4フィート/5.5フィート | マントル、コンケーブ、シャフト | 200,000-400,000 |
| HP300/400 | ボウルライナー、マントル | 300,000-500,000 |
| GPシリーズ | 凹型、偏心型 | 250,000-450,000 |
| ラプターXL | マントル、ソケット | 400,000+ |
価格は鋼材コスト、合金含有量、注文量によって変動しますが、2026 年の傾向は、2025 年以降のサプライチェーンの回復が安定していることを示しています。アフターマーケットオプションはOEMを40〜60%下回り、多くの場合耐久性に匹敵します。
| 部品の種類 | 材料 | OEM価格 (USD/kg) | アフターマーケット (USD/kg) | HT 摩耗部品の推定(米ドル/kg) | 注意事項 |
| 標準マントル | Mn18Cr2 | 4.5-6.0 | 2.0-3.5 | 1.5-2.5 | 粗いプロファイル、シモンズフィット |
| ファインマントル | MN22CR2 | 5.5-7.0 | 2.5-4.0 | 2.0-3.0 | HP300互換 |
| ボウルライナー（粗目） | MN13CR2 | 4.0-5.5 | 1.8-3.0 | 1.4-2.2 | フルチャンバーセット |
| 凹(中) | Mn18Cr2 | 5.0-6.5 | 2.2-3.8 | 1.8-2.8 | GPシリーズ |
| 高性能マントル | タングステン強化 | 8.0-10.0 | 4.0-6.0 | 3.0-4.5 | カスタム研磨鉱石 |
| 一部 | 重量範囲 (kg) | OEM価格 (USD/セット) | アフターマーケット (USD/セット) | HT推定値(米ドル/セット) |
| 主軸 | 500-2000 | 3,000-8,000 | 1,500-4,000 | 1,200-3,500 |
| 偏心ブッシュ | 100-300 | 750-1,500 | 300-700 | 250-550 |
| カウンターシャフトアセンブリ | 200-500 | 2,000-5,000 | 1,000-2,500 | 800-2,000 |
| ソケットライナー | 50-150 | 500-1,200 | 200-600 | 180-500 |
エントリー価格が安くなります。
より速い配達 (4 ～ 8 週間対 12 ～ 16 週間)。
同等のマンガン合金。
まとめ買い: 年間契約の場合は 15 ～ 30% オフの交渉を行います。
材質のマッチング: 研磨剤には Mn22Cr2 を使用し、頻繁な交換を節約します。
予防メンテナンス: 寿命を 25% 延ばすために四半期ごとに点検してください。
サプライヤーの審査: 摩耗保証があるものを優先します。
ハイブリッド調達: OEM シャフト、アフターマーケット ライナー。
5 tons. 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