이 포괄적인 유지 관리 매뉴얼은 일일 청소 프로토콜부터 전문 수리 기술에 이르기까지 현대 아스팔트 혼합 플랜트의 모든 중요한 구성 요소에 대한 자세한 절차를 다루고 있습니다. 배치 플랜트, 드럼 믹서 또는 휴대용 시스템을 운영하는 경우 이 가이드는 효과적인 유지 관리 프로그램을 구현하는 데 필요한 기술 지식을 제공합니다.
생산 효율성 감소: 구성 요소가 막히고 부품이 마모되어 공장이 더 열심히 일하고 더 많은 연료를 소비하게 됩니다.
품질 저하: 일관성 없는 혼합, 고르지 못한 가열 및 오염으로 인한 아스팔트 사양 저하
안전 위험: 느슨한 패스너, 베어링 고장 및 전기 오작동으로 인해 작업장 위험이 발생합니다.
수리 비용 증가: 사소한 문제는 전체 구성 요소 교체가 필요한 치명적인 오류로 이어집니다.
환경적 비준수: 부실한 백하우스 유지 관리로 배출량이 증가합니다. 부적절한 버너 튜닝으로 인해 연료가 낭비됩니다.
대부분의 제조업체는 기본 일정을 제공하지만 특정 유지 관리 간격은 공장 활용도, 현지 재료 특성 및 운영 환경에 따라 맞춤화되어야 합니다.
외부 드럼 쉘에 균열, 녹 또는 비정상적인 마모 패턴이 있는지 육안으로 검사합니다.
외부 표면의 잔해물, 먼지, 아스팔트 쌓인 물질을 제거하십시오.
액세스 포트를 통해 눈에 보이는 손상이 있는지 내부 플라이트(믹싱 블레이드)를 확인하세요.
막힘을 유발할 수 있는 흡입구 근처에 축적된 물질을 모두 제거하십시오.
추세 분석을 위해 유지 관리 로그에 쉘 상태를 문서화하세요.
적외선 온도계를 사용하여 일정한 간격(드럼 길이를 따라 약 3피트마다)으로 쉘 온도를 측정합니다.
기준 성능을 설정하기 위해 최대 처리량 속도와 감소된 처리 속도 모두에서 판독값을 얻습니다.
비정상적인 온도 분포는 내부 마모 또는 비행 성능 저하를 나타냅니다.
모든 온도 데이터를 기록하여 열 이상 현상을 조기에 식별
적절한 고온 그리스를 사용하여 제조업체 사양에 따라 구동 모터 베어링을 윤활합니다.
회전하는 드럼을 지지하는 트러니언 휠 베어링에 윤활유를 바릅니다.
기어 감속 시스템에서 접근 가능한 모든 베어링에 그리스를 바르십시오.
윤활 지점이 파편이나 녹으로 막혀 있지 않은지 확인하십시오.
과도한 그리스는 열을 발생시키고 오염을 유발하므로 절대로 과도하게 윤활하지 마십시오.
현재 설치된 모든 항공편의 위치, 수량, 간격 및 상태를 측정하고 사진을 찍습니다.
실제 구성을 공장 도면 및 유지 관리 기록과 비교
8~10인치 간격으로 출구 덕트 온도를 모니터링하여 버너 성능을 분석합니다.
플라이트가 원래 두께의 1/3 이상 마모된 경우 교체 일정을 정하세요.
적절한 잠금/태그아웃 절차를 사용하여 모든 연료를 배출하고 시스템 전원을 끄십시오.
드럼을 완전히 식히십시오(일반적으로 최소 4~8시간).
소켓 렌치 세트를 사용하여 마모된 플라이트를 고정하는 볼트 제거
일치하는 사양을 사용하여 새 항공편을 설치합니다. 부적절한 항공편 구성으로 인해 효율성이 떨어집니다.
균일한 안착을 위해 모든 패스너를 십자형 패턴으로 조입니다.
서비스를 재개하기 전에 용접 및 연결의 무결성을 검사하십시오.
정렬 불량을 나타내는 고르지 않은 마모 패턴이 있는지 트러니언 링을 검사합니다.
드럼을 측면으로 움직여 베어링 유격을 확인하십시오. 과도한 움직임은 베어링이 마모되었음을 나타냅니다.
마모가 경화점을 넘어 연장되거나 심각한 금속 박리 현상이 나타나면 교체를 예약하세요.
정확한 적용을 위해 특수 고정 장치를 사용하여 예정된 간격으로 트러니언 어셈블리에 윤활유를 바르십시오.
예정된 유지 관리 기간 동안 드라이브 감속기의 오일을 교체하십시오.
버너 헤드, 노즐, 연소실 딥 클린
연료 노즐 교체(제거한 후에는 효과적으로 청소할 수 없음)
명확성을 위해 CAD 셀 창 검사
점화 전극의 간격과 청결도가 적절한지 확인하세요.
시험발사 시 화염의 모양과 색상을 확인
도어 씰 상태에 찢어짐, 균열 또는 열화가 있는지 검사하십시오.
쌓인 아스팔트 및 골재의 밀봉면을 깨끗하게 유지
문이 묶이지 않고 원활하게 열리고 닫히는지 확인
작동 중에 래치 메커니즘이 도어를 단단히 고정하는지 확인하십시오.
혼합 주기 동안 누출이 관찰되면 씰을 교체하십시오.
베어링 문제를 나타내는 비정상적인 갈리는 소리, 삐걱거리는 소리, 덜거덕거리는 소리를 들어보세요.
샤프트 씰 주변의 아스팔트 또는 누수 여부를 확인하십시오.
터치(종료 후) 또는 적외선 온도계로 베어링 온도를 모니터링합니다.
베어링이 뜨거워지거나 진동이 증가하는 경우 즉시 유지 관리를 계획하십시오.
가동 중지 시간 동안 믹서 액세스 도어를 열고 모든 혼합 블레이드를 육안으로 검사하십시오.
칼날 두께 확인 - 원래 두께의 1/3 이상 마모된 경우 칼날을 교체하세요.
블레이드 용접 지점에 균열이나 분리가 있는지 검사하세요.
믹서 라이너(내부 배럴 코팅)의 접착 및 마모 여부를 검사합니다.
교체 시기를 예측하기 위해 블레이드 및 라이너 상태를 문서화합니다.
전원 끄기 및 잠금/태그아웃 적용
믹서를 완전히 식혀주세요
하단 믹서 액세스 패널 열기
베어링이 고착된 경우: 절단 토치를 조심스럽게 사용하여 레이스를 절단합니다(적절한 PPE 착용)
외부 베어링 레이스를 제거하려면 적절한 소켓이 있는 베어링 풀러를 사용하십시오.
하단 씰 어셈블리를 고정하는 볼트 제거
베어링을 밀어서 조심스럽게 밀봉합니다.
제거하기 전에 씰 방향을 기록해 두십시오.
설치하기 전에 새 씰에 윤활 그리스를 바르십시오.
트라이 클램프 피팅에 균일한 압력을 가하여 새 씰을 제자리에 밀어 넣습니다.
나사형 어댑터를 삽입하고 X자 패턴으로 볼트를 조이면서 패스할 때마다 볼트당 1바퀴씩 완전히 돌립니다.
닫기 전에 손으로 어셈블리를 회전시켜 원활한 작동을 확인하십시오.
하우징을 재조립하고 액세스 패널을 닫습니다.
양쪽 씰 끝부분에 누출이나 손상이 있는지 검사하십시오.
마모, 균열 또는 품질 저하가 발생한 경우 O-링 씰을 교체하십시오.
설치 전 씰 표면에 진공 그리스를 바르십시오.
씰의 평평한 부분이 샤프트 중심을 향하도록 보장합니다.
피팅을 누르기 전에 O-링에 윤활유를 바르십시오.
투시창이나 계량봉을 사용하여 기어박스의 오일 레벨을 확인하세요.
매년 또는 제조업체 일정에 따라 기어박스 오일 교체
작동 중 기어박스 온도 모니터링
비정상적인 소음이나 진동 패턴 검사
모터 환기구가 막혔는지 확인하세요.
모터가 안전한 패스너로 드라이브 커플링에 올바르게 연결되었는지 확인하십시오.
모든 필터 백에 찢어짐, 구멍 또는 손상이 있는지 육안으로 검사하십시오.
가방이 케이지에 틈 없이 제대로 안착되었는지 확인하세요.
가방에 특정 영역에 집중적으로 축적되지 않고 먼지가 균일하게 쌓이는 지 확인하십시오.
견고함을 평가하기 위해 (안전할 때) 조심스럽게 만져 백 장력을 즉시 확인하십시오.
열 손상이나 화학적 공격을 나타내는 직물 변색을 찾으십시오.
교체를 위해 손상된 가방을 문서화하세요.
매일 차압(필터 시스템 전체의 압력 강하)을 확인하고 기록합니다.
정상 작동 압력 차: 3-4인치 물
과도한 차압(>6인치)은 필터 포화를 나타냅니다.
낮은 차압(2인치 미만)은 가방이 찢어졌거나 제대로 청소되지 않았음을 나타냅니다.
추세 분석을 위해 일일 압력 판독값을 추적하는 로그를 유지합니다.
차압이 지속적으로 상승하면 고장이 발생하기 전에 원인을 조사하십시오.
호퍼에 먼지가 쌓이고 적절하게 배출되는지 검사하십시오.
토출 밸브가 원활하게 작동하고 완전히 밀봉되는지 확인하십시오.
호퍼에서 제거된 먼지가 수집 지점으로 자유롭게 흐르는지 확인하십시오.
재료 압축을 방지하기 위해 호퍼 주변 영역을 청소하십시오.
펄스 청소를 제공하는 압축 공기 시스템의 압력이 적절한지 확인하십시오.
작동 중 배기 스택을 육안으로 관찰
눈에 보이는 먼지 배출은 가방이 손상되었거나 시스템 오작동을 의미합니다.
분진이 발생하면 공장을 멈추고 즉시 조사하십시오.
규정 준수 측정을 확인하기 위해 장착된 경우 불투명 모니터를 사용합니다.
제거하기 전에 모든 가방의 위치와 구성을 기록하십시오.
펄스 청소 시스템의 전원을 끄고 압축 공기가 배출되도록 합니다.
블리드 밸브를 사용하여 백하우스의 감압
시스템을 냉각시키십시오(일반적으로 30~60분).
적절한 밀폐 공간 절차를 사용하여 백하우스 출입문을 엽니다.
케이지에서 위쪽으로 밀어 손상된 가방을 제거합니다.
가방 고장을 일으킬 수 있는 손상이 있는지 케이지 구조를 검사하세요.
케이지 포스트 위로 밀어서 새 교체 백을 설치합니다.
가방이 뒤틀리거나 접히지 않고 완전히 장착되었는지 확인하세요.
백 베이스와 케이지 사이의 완전한 밀봉 확인
적절한 개스킷과 패스너 토크로 액세스 도어를 닫습니다.
작동을 재개하기 전에 시스템 압력을 점진적으로 복원하십시오.
펄스 밸브 솔레노이드의 손상이나 부식 검사
클리어 사이클을 청취하여 펄스 밸브 작동을 테스트하십시오.
펄스 청소 시기를 확인하십시오. 백은 프로그래밍된 간격으로 팽창해야 합니다.
압축 공기 도달 밸브의 압력이 적절한지 확인하십시오(일반적으로 80-100psi).
밸브 스템 주변에서 공기 누출이 감지되면 다이어프램 키트를 교체하십시오.
느슨한 피팅이나 누출이 있는지 항공사 연결을 검사하십시오.
매월 압축 공기 시스템의 공기 건조기 카트리지를 교체하십시오.
압축 공기 장치의 공기 필터 요소가 포화되었는지 확인하십시오.
적절한 밀폐 공간 절차를 사용하여 백하우스 내부 육안 검사를 수행합니다.
내부에 보이는 잔해, 부식 또는 가방 손상을 문서화하세요.
먼지 호퍼 내부에 재료 축적 또는 브리징이 있는지 확인하십시오.
분배판이 막혔거나 공기 흐름이 고르지 않은지 검사하세요.
먼지가 많이 쌓인 경우 모든 내부 표면을 청소하십시오.
리프팅 밸브 작동 및 가스켓 씰 상태 확인
시동 중 가방을 보호하기 위해 바이패스 댐퍼(장착된 경우)가 제대로 작동하는지 확인하십시오.
투시창을 통해 버너 화염을 관찰하십시오(적절한 눈 보호 장치 사용).
불꽃은 완전 연소를 나타내는 파란색(노란색/주황색 아님)이어야 합니다.
불꽃 모양은 원뿔 모양이어야 하며 안정적이어야 하며 깜박이거나 맥동하지 않아야 합니다.
연료/공기 비율 문제를 나타내는 비정상적인 불꽃 색상에 유의하세요.
적절한 점화를 나타내는 제어 시스템의 화염 감지기 신호를 확인하십시오.
기술자 조사를 위해 이상 사항을 문서화합니다.
이상한 소음 없이 연료펌프가 정상적으로 작동하는지 확인
연료 공급 탱크 수위를 확인하고 적절한 공급을 보장합니다.
연결부 및 경로를 따라 연료 라인의 누출 여부를 검사합니다.
연료 필터 바스켓이 막히지 않았는지 확인하세요(접근 가능한 경우 육안 검사).
정상 작동 범위와 비교하여 연료 압력 게이지 판독값(장착된 경우)을 확인하십시오.
즉각적인 주의가 필요한 연료 냄새나 유출에 주의하세요.
버너 헤드에서 접근 가능한 잔해물과 먼지를 제거하십시오.
장착 볼트와 패스너의 견고성을 확인하십시오.
조정 가능한 경우 버너가 장착 브래킷에서 원활하게 움직일 수 있는지 확인하십시오.
연료 공급 호스 라우팅에 손상이나 과도한 열 노출이 있는지 검사하십시오.
장비와의 버너 간극이 적절한지 확인하십시오.
완전한 시스템 종료 및 냉각을 보장합니다(최소 30분).
모든 에너지원에 잠금/태그아웃 적용
버너 하우징에 대한 연료 라인 연결 위치 찾기
조정 가능한 렌치를 사용하여 연료 전달 튜브에서 연료 라인을 분리합니다.
전체 전달 시스템을 버너 하우징에 고정하는 플레이트 제거
버너 하우징 상단을 통해 전달 시스템 어셈블리를 밀어냅니다.
렌치 하나로 튜브를 안정적으로 고정합니다.
두 번째 렌치는 노즐을 시계 반대 방향으로 돌립니다.
제거된 노즐을 청소하지 마십시오. 안전하게 폐기하십시오.
새 노즐은 렌치가 닿는 부분만 처리하십시오(할로겐 전구 주의사항과 동일 - 피부 기름으로 인해 노즐이 손상됨).
역순으로 새 노즐을 설치하되 너무 세게 조이지 말고 단단히 조이십시오.
연료 공급 시스템을 다시 연결하고 장착 플레이트를 고정합니다.
연료 라인을 다시 연결하고 누출이 없는지 확인하십시오.
시험발사를 실시하고 화염패턴이 적절한지 확인
점화기 부품에 접근하려면 버너 헤드를 제거하세요.
전극에 구멍이 생기거나 오염되거나 타는 현상이 있는지 검사하십시오.
전극 간격이 버너 사양(일반적으로 3-4mm)과 일치하는지 확인하세요.
고운 사포나 와이어 브러시를 사용하여 전극 표면을 청소합니다.
버너가 순환할 때 점화기가 스파크를 생성하는지 확인
스파크가 약하거나 없으면 점화 장치를 교체하십시오.
CAD 셀(화염 감지기) 창에 그을음이나 변색이 있는지 확인하세요.
오염된 경우 부드러운 천과 아세톤을 사용하여 CAD 셀을 청소하십시오.
탱크와 연료 펌프 사이에 연료 필터 바스켓을 찾습니다.
연료 차단 밸브를 돌려 탱크를 격리하십시오.
렌치를 사용하여 필터 하우징 보울 제거
바구니를 꺼내서 잔해물, 물 또는 녹이 있는지 검사하십시오.
오염이 확실한 경우 압축 공기나 브러시로 바구니를 청소하십시오.
필터 그릇에서 물을 배출하십시오.
다시 설치하기 전에 바스켓을 완전히 건조시키세요.
재조립하기 전에 나사산에 내연료성 개스킷 실러를 바릅니다.
연료 공급 재개 및 누출 점검
이 절차에는 특수 장비와 교육이 필요합니다.
전문적인 교정을 위해서는 공인 버너 기술자에게 문의하세요.
부적절한 공기 연료 조정으로 인해 배기가스 배출이 증가하고 효율성이 감소합니다.
연소 분석 장비는 배기가스의 산소 함량을 측정합니다.
이상적인 연소는 배가스의 산소를 2~3%로 유지합니다.
유지보수 기록에 교정 날짜 및 설정을 문서화하세요.
벨트 전체 길이를 양쪽으로 걸어주세요.
찢어짐, 해어짐, 솔기 분리 또는 가장자리 말림이 있는지 확인하세요.
작동 중 비정상적인 미끄러짐이나 삐걱거리는 소리가 나는지 확인하세요.
벨트 트래킹을 관찰하십시오. 풀리 중앙에 유지되어야 합니다.
시스템에 물질 축적이나 유출이 있는지 확인하십시오.
습기로 인한 손상이나 고무 열화 여부를 확인하세요.
풀리 정렬 불량을 나타내는 갈리는 소리를 들어보세요.
스팬 중간에 손으로 압력을 가하여 벨트 장력이 적절한지 확인합니다.
벨트는 약간 휘어져야 합니다(보통 적당한 압력에서 10-15mm).
너무 느슨한 벨트는 미끄러집니다. 너무 꽉 조이는 벨트는 조기 베어링 마모를 유발합니다
풀리 가장자리를 기준으로 벨트 정렬을 관찰합니다.
벨트가 한쪽으로 표류하는 경우 추적 볼트를 점진적으로 조정하십시오.
양쪽을 동시에 조정하지 마십시오. 교대마다 한쪽만 조정하십시오.
컨베이어 프레임을 따라 보이는 모든 볼트, 너트 및 패스너를 확인하십시오.
느슨한 패스너를 즉시 조이세요.
교체가 필요한 녹이나 부식이 있는지 확인하세요.
최근에 벨트를 교체한 경우 벨트 스플라이스 연결을 검사하십시오.
풀리 장착 볼트가 단단히 고정되어 있는지 확인하십시오.
모든 잔해물과 물질을 제거한 컨베이어 베드를 청소하세요.
모터가 꺼져 있고 잠겨 있는지 확인하십시오.
오래된 벨트에 손상이 있는 경우 교체용 벨트를 설치하십시오.
초기 장력(예비 장력)을 적용하여 벨트가 손의 압력에 따라 움직이도록 합니다.
모든 롤러가 벨트 경로에 직각인지 확인하십시오.
중심선에 수직으로 정확히 100인치 간격으로 벨트의 두 점을 표시합니다.
잭이나 장력 조절 장치를 사용하여 점차적으로 장력을 높입니다.
장력이 증가함에 따라 마크 사이의 거리를 측정합니다.
표시가 제조업체 사양에 따라 계산된 거리에 도달할 때까지 장력을 가합니다.
예: 0.5% 장력이 지정된 경우 장력은 100.5"(100"의 0.5%)입니다.
적절한 장력이 확보되면 벨트가 정사각형이고 중앙에 위치하는지 확인합니다.
정상 작동을 재개하기 전에 벨트를 천천히 작동시켜 올바른 추적을 확인하십시오.
24시간 작동 후 장력을 다시 확인합니다. (새 벨트는 처음에는 늘어납니다.)
벨트를 제거하거나 밑면에 접근하세요(안전하고 장비 전원이 꺼진 경우).
모든 풀리의 마모 또는 고무 저하 여부를 검사하십시오.
풀리 베어링 상태를 점검하십시오. 갈리는 소리나 이상한 소음이 있는지 들어보십시오.
풀리 표면이 균열이나 디봇 없이 매끄러운지 확인합니다.
원래 두께의 50% 이상 마모된 경우 풀리 래깅을 교체하십시오.
일정에 따라 풀리와 롤러 베어링에 윤활유를 바르십시오.
직선 모서리를 사용하여 벨트 경로에 수직으로 롤러 정렬을 확인합니다.
과도한 유격이나 손상을 보이는 베어링을 교체하십시오.
모터 장착 볼트의 조임 상태를 확인하십시오.
모터 환기구가 막히지 않았는지 확인하세요.
전기 연결부 부식 또는 느슨함 검사
이상한 소음을 듣고 모터 베어링 상태를 확인하십시오.
모터 샤프트 커플링이 안전한지 확인하세요.
기준선과 비교하여 모터 전류 소모를 검토합니다.
제조업체 일정에 따라 모터에 적절한 윤활유가 공급되는지 확인하십시오.
매 생산 실행 사이에 모든 재료의 스크린 메쉬를 청소하십시오.
브러시나 압축 공기를 사용하여 굳은 물질을 제거합니다.
메시의 찢어짐, 구멍 또는 변형을 육안으로 검사합니다.
보안을 위해 프레임 가장자리의 메쉬 부착을 확인하십시오.
스크리닝 효율성을 감소시키는 막힌 구멍을 찾으십시오.
정렬 불량을 나타내는 고르지 않은 마모 패턴 관찰
진동으로 인해 느슨해졌는지 모든 볼트 연결부를 검사합니다.
적절한 렌치를 사용하여 느슨한 볼트를 즉시 조이십시오.
용접부나 프레임 구조에 균열이 있는지 찾아보세요.
작동 중에 화면 프레임이 정사각형으로 유지되는지 확인하십시오.
장착 스프링과 절연 부싱이 손상되지 않았는지 확인하세요.
내부 구성 요소가 느슨해졌음을 나타내는 비정상적인 덜거덕거림을 들어보십시오.
작동 후 적외선 측정으로 가진기/진동기 온도 확인
과도한 온도는 베어링 문제 또는 정렬 불량을 나타냅니다.
진동 장치에서 비정상적인 갈리는 소음을 들어보세요.
진동 장치 장착 볼트가 단단히 고정되어 있는지 확인하십시오.
접근 가능한 경우 진동기 베어링의 윤활 수준을 확인하십시오.
화면 전원 끄기 및 잠금/태그아웃 적용
화면이 식도록 기다립니다(일반적으로 15~30분).
소켓 렌치를 사용하여 메쉬를 프레임에 고정하는 볼트를 제거합니다.
프레임에서 마모된 메쉬를 조심스럽게 들어올립니다.
브러시와 압축 공기를 사용하여 프레임 가장자리의 재료 잔여물을 청소합니다.
균일한 정렬을 보장하기 위해 프레임에 새 메시를 배치합니다.
메쉬를 일시적으로 고정하기 위해 모든 볼트를 십자형으로 부분적으로 조입니다.
메시가 프레임에 비해 편평하고 정사각형인지 확인하세요.
볼트를 점진적으로 완전히 조이면서 모서리를 번갈아 가며 균일한 압력을 유지합니다.
메쉬가 주름이나 접힘 없이 프레임과 같은 높이로 놓여 있는지 확인하세요.
전원을 켜기 전에 화면을 수동으로 회전하여 원활한 작동을 확인하세요.
처음에는 낮은 속도로 실행하여 메시가 제대로 자리 잡았는지 확인하세요.
고무 스프링/격리 장치에 균열이나 열화가 있는지 검사하십시오.
균열이 보이거나 고무가 분해되면 스프링을 교체하십시오.
스크린 격리 시스템이 공장 프레임으로 전달되는 진동을 줄이는지 확인하십시오.
스프링이 올바른 간격으로 올바르게 로드되었는지 확인합니다.
스프링 장착 볼트가 단단히 조여져 있는지 확인하십시오.
샤프트를 움직여서 진동기 베어링 유격을 확인하십시오.
과도한 유격은 교체가 필요한 마모된 베어링을 나타냅니다.
진동 장치 장착 볼트가 안전한지 확인하십시오.
밀폐형 베어링 설계인 경우 진동기의 오일 레벨을 확인하십시오.
문제를 나타내는 연삭 또는 덜거덕거리는 소리가 나는지 작동 중에 들어보십시오.
과도한 유격이나 이상한 소음이 나타나는 베어링을 교체하십시오.
사양(일반적으로 140~180°C) 내에서 탱크 온도를 확인하려면 온도계 판독값을 확인하세요.
적절한 설정값을 유지하는 온도 제어 시스템을 확인하십시오.
온도 변동이나 기기 오류를 확인하세요.
난방 시스템이 정상적으로 켜지고 꺼지는지 확인하세요.
탱크 단열재가 손상 없이 그대로 유지되는지 관찰하십시오.
모든 파이프 연결부, 밸브 및 탱크의 누출 여부를 검사하십시오.
연료 공급량을 확인하고 소비가 정상인지 확인하십시오.
연료 라인과 연결이 손상 없이 안전한지 확인하십시오.
난방 시스템 구성요소에서 발생하는 비정상적인 소음을 들어보세요.
배관의 절연 열화 또는 손상을 관찰하십시오.
녹, 부식 또는 손상이 있는지 외부 탱크 상태를 확인하십시오.
탱크 지지대와 기초가 견고한 상태로 유지되는지 확인
접근 사다리와 난간이 안전한지 확인하세요.
올바른 작동을 위해 탱크 레벨 표시기를 관찰하십시오.
높은 수준의 경보 시스템이 장착된 경우 작동하는지 확인
시스템을 주변 온도로 냉각시킵니다(최소 4~8시간).
난방 시스템에 잠금/태그아웃 적용
보일러의 오일 레벨 투시창 찾기
오일 레벨이 적절한 범위 내에 있는지 확인하십시오(일반적으로 중간 투시창).
낮으면 지정된 열 유동을 추가하십시오(오일 유형을 혼합하지 마십시오).
오일 색상을 확인하십시오. 매우 어둡거나 변색된 경우 오일 교환을 계획하십시오.
모든 오일 라인 연결부에 누출이나 누출이 있는지 확인하십시오.
오일 배관 주변 단열재의 손상이나 열화 여부를 검사합니다.
손상된 단열재를 교체하여 효율성 유지
역청 펌프 씰에서 아스팔트가 누출되지 않는지 확인하십시오.
펌프 토출 압력 게이지 판독값을 확인하십시오(장착된 경우).
캐비테이션이나 베어링 문제를 나타내는 비정상적인 펌프 소음을 들어보세요.
모든 격리 밸브가 원활하게 작동하는지 확인하십시오.
압력 방출 밸브가 작동하는지 확인하십시오(확실하지 않은 경우 기술자에게 문의하십시오).
라인 스트레이너가 막혔는지 검사하세요.
압력 강하가 과도할 경우 스트레이너 요소를 교체하십시오.
버너 헤드의 청결도와 연소가 적절한지 검사하세요.
작동 중 버너 불꽃이 파란색이고 안정적인지 확인하세요.
연료 공급 및 연소 공기 혼합이 적절한지 확인
탄소 축적이 관찰되면 버너 노즐을 청소하십시오.
보안 및 올바른 위치 지정을 위해 버너 장착을 확인하십시오.
공장 폐쇄 중 연간 탱크 검사 계획
토출밸브를 이용하여 탱크를 완전히 배수
탱크 내부를 주변 온도로 식히십시오.
맨홀을 열어 내부상태를 관찰한다
탱크 바닥에서 과도한 침전물과 잔해물을 제거합니다.
내부 표면의 부식이나 성능 저하 검사
가열 코일/튜브에 스케일 축적 또는 부식이 있는지 확인하십시오.
가벼운 부식이나 스케일을 제거하려면 와이어 브러시를 사용하십시오.
침전물 축적이 발생한 경우 내부 세척
입구/출구 노즐 청소 및 검사
신선한 역청으로 탱크를 채우고 난방 시스템 작동을 확인합니다.
모든 집합 피더 게이트가 적절한 개구부에 있는지 시각적으로 확인합니다.
현재 게이트 위치를 교정 차트 플래카드와 비교
지정된 위치에서 드리프트가 있는지 확인하세요.
게이트가 달라붙거나 얽매이지 않고 부드럽게 움직이는지 확인하세요.
게이트 액츄에이터의 비정상적인 소음을 들어보세요.
각 차가운 공급 상자에서 엘리베이터로 재료가 흐르는 것을 관찰하십시오.
모든 재료가 일관된 속도로 흐르는지 확인합니다(서지나 중단 없음).
재료가 분리되지 않고 균일하게 결합되는지 확인
용기 배출 구역의 재료 막힘 모니터링
빈 수준 표시기가 정확한지 검사하세요.
모든 상자의 1/4 지점 표시에 적절한 재료가 있는지 확인하십시오.
쓰레기통이 완전히 비워지기 전에 낮은 수준의 경보가 활성화되는지 확인하십시오.
재료 공급이 중단되기 전에 용기가 다시 채워지는지 확인하세요.
용기 배출 시 재료 브리징 또는 케이킹을 모니터링합니다.
레벨 센서가 제대로 작동하는지 확인하십시오.
모든 생산을 중단하고 장비가 안정화되도록 허용
용기가 교정할 재료로 적절하게 채워져 있는지 확인하세요.
교정 차트에 따라 지정된 위치로 재료 게이트를 엽니다.
일정 시간(일반적으로 1~5분) 동안 재료가 수집 용기나 저울로 흘러 들어가도록 허용합니다.
수집된 물질의 무게를 측정하거나 부피를 측정합니다.
실제 유량을 분당 파운드 또는 톤으로 계산합니다.
실제 유량이 허용 가능한 허용 오차(일반적으로 ±5%) 내에서 목표와 일치하지 않는 경우 게이트 위치를 조정하십시오.
유량이 교정 차트와 일치할 때까지 다시 테스트하고 조정합니다.
게이트 조정을 안전하게 하고 설정이 안정적인지 확인합니다.
유지 관리 로그에 최종 교정 설정 및 날짜를 기록합니다.
플랜트 전원을 끄고 시스템 확장에 잠금/태그아웃 적용
인증된 테스트 분동 또는 체인 링크를 사용하여 알려진 분동을 스케일 플랫폼에 놓습니다.
저울 표시를 읽고 실제 중량과 비교
오류가 ±0.5%를 초과하는 경우 인증된 스케일 기술자에게 문의하십시오.
각 위치의 중량 테스트를 통해 모든 로드 셀이 작동하는지 확인합니다.
스케일 메커니즘에 이물질이나 물질 축적이 있는지 확인하십시오.
제조업체 일정에 따라 스케일 피벗 포인트 및 슬라이드 구성 요소에 윤활유를 바르십시오.
스케일 디지털 디스플레이가 정확하게 판독되고 올바르게 업데이트되는지 확인
레시피 검증에 저울 데이터가 사용되는 경우 제어 시스템으로 테스트 데이터 전송
표시기 디스플레이를 관찰하여 모든 쓰레기통 레벨 센서가 작동하는지 확인하십시오.
재료 레벨을 높이거나 낮추어 높은 레벨 및 낮은 레벨 경보를 테스트하십시오.
센서 렌즈에 쌓인 먼지나 습기를 닦아주세요.
센서 장착 브래킷이 안전한지 확인하십시오.
전기 연결부가 부식되거나 느슨해졌는지 확인하세요.
판독값이 부정확한 경우 센서 제조업체에 문의하여 재보정을 요청하세요.
제어판의 모든 상태 표시등이 정상 작동을 나타내는지 확인하십시오.
알람 표시등이나 오류 메시지가 표시되지 않는지 확인하세요.
경고 표시에 대한 제어 시스템 디스플레이를 검토합니다.
주의가 필요한 메시지를 기록하고 로그에 기록하세요.
모든 센서 입력(온도, 압력, 유량)이 정상 범위 내에 있는지 확인하십시오.
플랜트 제어 디스플레이 화면을 결함 없이 읽을 수 있는지 확인
모든 관련 데이터(온도, 유량, 배치 카운트)가 정확하게 표시되는지 확인합니다.
테스트 시 수동 오버라이드 제어 장치가 적절하게 반응하는지 확인하십시오.
비상 정지 버튼이 명확하게 보이고 접근 가능한지 확인하십시오.
제어 메뉴 기능을 통한 원활한 탐색 확인
공장이 배치 데이터 및 생산 로그를 기록하고 있는지 확인
기록된 모든 데이터의 타임스탬프 정확성 확인
중요한 데이터에 대한 백업 시스템이 작동하는지 확인
데이터 공백이나 기록 오류를 확인하세요.
데이터베이스가 스토리지 용량 제한에 도달하지 않았는지 확인하세요.
적절한 종료 절차를 사용하여 플랜트 전원을 차단합니다.
전기 시스템에 잠금/태그아웃 적용
개방형 전기 제어 캐비닛/패널
모든 내부 구성 요소에 먼지가 쌓이지 않았는지 육안으로 검사합니다.
모든 단자 연결이 부식되지 않고 단단히 고정되어 있는지 확인하십시오.
느슨한 전선이나 손상된 절연체를 찾으십시오.
모든 회로 차단기와 퓨즈가 안전한지 확인하세요.
접촉기 접점에 구멍이 나거나 타는 부분이 있는지 확인하십시오(심각한 경우 전기 기술자에게 문의하십시오).
냉각팬 작동 점검 및 흡입 필터 청소
패널을 안전하게 닫으세요.
모든 센서 케이블이 꼬이거나 손상되지 않고 올바르게 배선되었는지 확인하십시오.
커넥터가 완전히 장착되었고 부식이 없는지 확인하십시오.
느슨한 연결 볼트나 패스너를 조이세요.
교체가 필요한 절단되거나 마모된 전선 절연체를 찾으십시오.
접지 연결이 깨끗하고 단단히 고정되어 있는지 확인하십시오.
시스템 가동 시간과 예기치 않은 재설정 또는 재부팅을 기록합니다.
내부 시스템 온도 및 냉각 시스템 작동 확인
모든 입력/출력 모듈 표시등이 올바르게 작동하는지 확인하십시오.
반복되는 문제에 대한 오류 로그를 검토하세요.
자동으로 백업되지 않는 경우 시스템 데이터 백업
사용 가능한 소프트웨어 업데이트는 제어 시스템 제조업체에 문의하세요.
개선 사항이나 버그 수정이 있는지 업데이트 릴리스 노트를 검토하세요.
생산 중단을 방지하기 위해 가동 중지 기간 동안 업데이트를 예약하세요.
업데이트를 설치하기 전에 현재 시스템 구성을 백업하세요.
업데이트 설치 후 모든 기능이 올바르게 작동하는지 확인하십시오.
주요 시스템 데이터의 백업을 메인 스토리지와 별도로 유지 관리
스케일 판독값이 선형성 검사에 적용된 중량과 일치하는지 확인
중량을 점진적으로 추가하여 저울 반응을 테스트합니다.
생산 실행 전에 스케일 0 기준이 올바른지 확인하십시오.
제어 시스템으로의 스케일 데이터 전송 확인
스케일 오류가 감지되면 인증된 스케일 기술자에게 문의하십시오.
가능한 경우 계측기 판독값을 보조 휴대용 계량기와 비교합니다.
생산 중 변화를 모니터링하여 센서 응답 시간을 확인하세요.
예상 전압 범위(일반적으로 4~20mA) 내에서 센서 출력 신호를 확인합니다.
센서 교정 블록 또는 기준점 청소
판독값이 지속적으로 사양을 벗어나는 경우 센서 제조업체에 문의하세요.
모든 주요 구조 구성요소의 손상이나 성능 저하 여부를 검사하세요.
공장 전체의 모든 볼트 연결부와 패스너를 확인하십시오.
보호 커버나 씰이 손상되지 않았는지 확인하세요.
모든 안전 인터록 및 비상 시스템 테스트
전체 제어 시스템 시동 순서를 통해 실행
전체 동작 범위에서 모든 모터, 펌프 및 액추에이터를 순환합니다.
모든 기어박스, 모터 및 유압 시스템의 유체 레벨을 확인하십시오.
모든 벨트와 체인의 장력이 적절한지 확인하세요.
모든 경보 및 경고 시스템 테스트
전체 생산 전에 감소된 속도로 전체 플랜트 사이클을 수행합니다.
역청 라인을 세척하고 원활한 흐름을 확인합니다.
겨울철에 보관해 두었던 연료 필터를 교체하세요.
차가운 골재통이 건조하고 습기가 없는지 확인하십시오.
모든 재료 흐름 경로를 테스트하여 막힘이 없는지 확인하세요.
믹서, 건조기 및 배관을 포함한 모든 뜨거운 부분의 구성 요소를 철저히 청소하십시오.
아스팔트 및 골재 축적물을 제거하여 경화 방지
코팅을 방지하기 위해 역청 라인과 펌프 시스템을 청소하십시오.
액세스 포인트와 배수통에서 모든 잔여 물질을 배출합니다.
백하우스 및 덕트를 포함한 깨끗한 집진 시스템
압축 공기 블로우다운을 사용하여 공기 시스템에서 모든 물을 배출합니다.
압축 공기 장치의 배수 수분 분리기
배수가 완료된 후 모든 배수 밸브를 닫습니다.
디젤 연료를 사용하는 경우 연료유 라인을 배출하십시오(겨울철에는 연료가 겔화될 수 있음).
가열 시스템에서 열매유를 배출하지 마십시오(보존 방법에 대해서는 제조업체에 문의하십시오).
컨베이어 및 기타 물이 고이는 구역에서 물을 배출하십시오.
노출된 모든 강철 표면과 패스너에 방청유를 바릅니다.
보호 커버로 모터 및 전기 부품을 덮습니다.
습기와 해충 침입을 방지하기 위해 개구부를 밀봉하세요.
손실되기 쉬운 작은 부품(볼트, 패스너, 도구) 제거
스프링 재설치를 위한 항목 문서 제거
습기를 줄이기 위해 밀폐된 공간에 건조제 패킷을 배치합니다.
빗물 유입을 방지하기 위해 열린 쓰레기통 상단을 덮으십시오.
모든 연료 공급 밸브를 닫습니다.
압축 공기 시스템을 종료하고 적절하게 보관하십시오.
모든 재료 차단 밸브를 닫습니다.
모든 에너지원에 잠금/태그아웃 라벨을 부착하세요.
유지보수 로그에 종료 절차 및 상태 문서화
건조기 드럼 쉘 및 플라이트에 대한 자세한 두께 측정을 수행합니다.
초음파 또는 캘리퍼 도구를 사용하여 트러니언 링 마모 측정
콘크리트 기초에 균열이나 침전이 있는지 검사합니다.
구조용 강철에 녹이 발생하거나 손상되었는지 확인하세요.
시즌 중에 발생한 응력 균열이 있는지 모든 용접을 검사하십시오.
다음 시즌의 유지 관리 계획을 위해 모든 결과를 문서화합니다.
윤활은 움직이는 부품 사이의 마찰을 줄여 마모를 최소화합니다.
적절한 윤활제 유형 및 점도는 베어링 설계 및 작동 온도와 일치해야 합니다.
과도한 윤활은 과도한 열을 발생시키고 오염을 유발합니다.
윤활 부족으로 인해 베어링 마모 및 고장이 가속화됩니다.
고온 환경에서는 녹는점이 더 높은 그리스가 필요합니다.
모든 장비에 대해서는 제조업체 문서를 참조하세요.
위치, 윤활제 유형 및 수량을 포함한 모든 윤활 지점 목록을 생성합니다.
장비 작동 시간에 따라 윤활 간격 설정
윤활 작업에 대한 특정 직원 책임 할당
위치, 윤활유 유형 및 마지막 서비스 날짜를 표시하는 체크리스트 만들기
적절한 윤활 기술에 대해 직원 교육(주변 영역이 아닌 베어링에 적용)
컨베이어 벨트 롤러 베어링(일반적으로 매월 베어링당 1~2온스의 그리스)
건조기 구동 모터 베어링 및 샤프트 씰
믹서 구동 기어박스(매년 오일 교체, 매월 점검)
진동체 스크린 자극기/진동기 베어링
전체적으로 콜드 피드 컨베이어 시스템
공장 전체의 모든 체인 드라이브
제어 시스템 캐비닛 냉각 팬 베어링
역청 및 아스팔트 시스템의 펌프 씰
장비 제조업체가 지정한 윤활유를 사용하십시오(OEM 권장사항을 정확히 따르십시오).
고온 적용(건조기 근처): 200°C+ 등급의 NLGI 등급 2 또는 3 그리스
상온 베어링: NLGI Grade 2 다목적 리튬 그리스
체인 윤활: 자동 체인 오일 또는 침투 체인 윤활제
모터 베어링: 마모 방지용 첨가제가 포함된 유성 윤활제
동일한 용도에 윤활제 유형을 혼합하지 마십시오.
과도한 진동은 베어링 마모, 정렬 불량 또는 불균형을 나타냅니다.
휴대용 진동 측정기를 사용하여 상대 진동 수준을 측정합니다.
시간 경과에 따른 측정값을 비교하여 증가하는 진동 추세 파악
장비가 새롭거나 새로 서비스될 때 기준 측정 설정
진동이 정상 범위를 넘어 증가하면 기술자에게 경고합니다.
심각한 베어링 고장이 발생하기 전에 교체 일정을 계획하세요
적외선 카메라는 표면 온도를 측정하여 내부 문제를 드러냅니다.
과열된 베어링은 부적절한 윤활 또는 임박한 고장을 나타냅니다.
전기 연결부의 핫스팟은 연결이 느슨하거나 저항이 높음을 나타냅니다.
건조기 드럼 온도 프로파일링을 통해 내부 플라이트 마모 또는 축적을 확인할 수 있습니다.
열화상을 통해 절연 손상이나 덮개 누락을 식별할 수 있습니다.
기어박스에서 주기적으로 오일을 샘플링하면 마모를 나타내는 금속 함량이 드러납니다.
철 입자 증가는 베어링 또는 기어 마모를 나타냅니다.
수분 함량은 씰 누출 또는 응결 문제를 나타냅니다.
산도 또는 점도 변화는 오일 품질 저하를 나타냅니다.
정기적인 분석을 통해 비교를 위한 일반 매개변수 설정
숙련된 기술자가 장비의 소리를 듣고 문제를 식별할 수 있습니다.
갈리는 소리는 베어링 문제 또는 내부 마모를 나타냅니다.
삐걱거리는 소리는 부적절한 윤활 또는 정렬 불량을 나타냅니다.
덜거덕거리는 소리는 구성 요소나 패스너가 느슨해졌음을 나타냅니다.
비정상적인 소음 패턴은 즉시 조사 및 문서화되어야 합니다.
컨베이어 벨트 스플라이스 키트 및 교체 벨트(필요한 길이 계산)
믹서 블레이드 및 라이너(교체 세트의 20-30%)
백하우스 필터 백(완전한 예비 세트 최소)
버너 노즐 및 점화 전극(각 유형 2~3개)
모든 모터 및 팬용 구동 벨트
모터 및 믹서용 베어링 및 씰 키트
브러시가 있는 전기 모터용 모터 브러시
전기 퓨즈 및 회로 차단기 구성 요소
온도 및 압력 센서
건조하고 온도가 조절되는 환경에 예비 부품을 보관하십시오.
플랜트 구성요소(건조기, 믹서, 컨베이어 등)별로 재고를 정리합니다.
부품 번호 및 수량을 포함한 자세한 재고 목록 유지
FIFO(선입선출) 원칙을 사용하여 재고 회전
보관된 부품의 성능 저하 여부를 정기적으로 검사하십시오.
최신 구매 정보 및 공급업체 연락처 정보를 유지하세요.
재주문을 유발하는 최소 재고 수준 설정
보증 문서 및 유효 기간 정보 유지
규정된 절차(위에 자세히 설명)를 사용하여 집계 피더를 보정합니다.
±0.5% 정확도 내에서 모든 스케일 판독값을 확인합니다.
혼합 균일성에 영향을 미치는 마모된 블레이드가 있는지 믹서를 검사하십시오.
드럼 길이에 따른 건조기 출구 온도 일관성 확인
역청이 혼합물 전체에 고르게 도포되었는지 확인
믹서 배출 게이트 작동 검사 - 완전한 배출 확인
과도한 시간을 들이지 않고 올바른 보관함 관리를 확인하세요.
버너 공연비가 적절하게 보정되었는지 확인하십시오(전문가 필요)
열 전달 효율을 감소시키는 마모가 있는지 건조기 드럼 플라이트를 검사하십시오.
드럼 쉘 단열재의 손상이나 품질 저하 여부를 점검하십시오.
백하우스 필터가 과도하게 막히지 않았는지 확인하고 제한을 늘립니다.
컨베이어 벨트 장력 검사(과도한 장력으로 인해 모터 부하가 증가함)
시스템 압력 증가가 필요한 물질 누출 또는 유출을 확인하십시오.
역청 펌프가 캐비테이션을 일으키지 않거나 과도한 압력을 요구하지 않는지 확인하십시오.
스케일 축적으로 인해 열효율이 저하되지 않는지 확인
공장 전체의 모든 패스너가 느슨해졌는지 검사하고 체계적으로 조입니다.
손 편향 테스트를 통해 베어링 유격을 점검하고 과도한 경우 교체하십시오.
직선 모서리를 사용하여 모터/기어 커플링 정렬 확인
컨베이어 벨트 추적을 검사하고 잘못 정렬된 경우 다시 중앙에 위치시킵니다.
믹서 내부에 장애물이 있거나 칼날이 부러졌는지 검사하세요.
측정 도구를 사용하여 건조기 드럼 트러니언 마모를 확인하세요.
백하우스 백 장력과 적절한 안착 확인
진동 측정기를 사용하여 기준선 설정 및 변경 사항 추적
연료 공급이 적절하고 버너에 도달하는지 확인하십시오.
연료 필터가 막혔는지 검사하고 막힌 경우 교체하십시오.
사양에 맞춰 연료 압력을 확인하세요.
점화 전극이 깨끗하고 간격이 적절한지 확인하십시오.
CAD 셀(화염 감지기) 창에 그을음 검사
막힘 없이 연소 공기 공급이 적절한지 확인
연료 노즐에 탄소가 축적되어 있는지 확인하십시오(전문적인 청소/교체 필요).
버너 장착 위치가 공기/연료 혼합에 영향을 미치도록 이동되지 않았는지 확인하십시오.
필터 백이 막히거나 먼지가 쌓이지 않았는지 검사하세요.
펄스 세척 시스템이 올바른 빈도로 작동하는지 확인
공급 압력이 낮은 경우 공기 압축기 필터 요소를 교체하십시오.
펄스 밸브 솔레노이드가 제대로 작동하는지 확인하십시오.
백하우스 입구 덕트가 막혔는지 검사하세요.
우회가 가능한 가방의 좌석 상태가 좋지 않은지 검사하세요.
입구 온도가 과도하지 않은지 확인하십시오(사양 이상).
필터백의 찢어짐이나 구멍 등을 육안검사로 검색
누출을 나타내는 스택에서 나오는 먼지 구름을 확인하십시오.
모든 백하우스 출입문의 개스킷 씰이 손상되지 않았는지 확인하세요.
바이패스가 가능한 가방 케이지의 손상 여부를 검사하세요.
리프팅 밸브가 장착된 경우 작동을 확인하십시오.
분배판이 막혔는지 검사하세요.
유지보수 작업 날짜 및 시간
구성 요소 또는 시스템 서비스
유지보수를 수행하는 기술자 또는 운영자
수행된 작업 및 결과
교체된 부품(부품 번호 및 수량)
다운타임 기간(해당되는 경우)
부품 및 인건비
다음 예정된 유지보수 날짜
향후 주의를 위한 권장 사항
중요한 기록의 디지털 및 물리적 백업을 모두 유지합니다.
모든 유지보수 직원이 접근할 수 있는 기록 저장
작업 완료 후 즉시 기록 업데이트
정기적으로 기록을 검토하여 반복되는 문제를 식별합니다.
추세 데이터를 분석하여 유지보수 간격을 최적화합니다.
교체가 필요한 만성적으로 문제가 있는 구성 요소 식별
조정이 필요한 유지보수 간격을 알려줍니다.
근본 원인 문제를 나타내는 패턴 표시
장비 업그레이드 또는 교체 결정을 정당화합니다.
자세한 문서를 통해 보증 청구 지원
신규 기술자가 장비 이력을 학습하도록 지원
우수한 제품 품질: 일관된 혼합 설계, 분리 없음, 적절한 온도 제어
운영 비용 절감: 최적의 연료 효율성, 최소한의 긴급 수리, 부품 수명 연장
향상된 안전성: 위험이 제거된 장비가 제대로 작동함
규정 준수: 효과적인 먼지 수집 및 버너 제어를 통해 환경 표준 충족
수익성 증가: 생산 속도 향상, 고객 만족도 향상, 프리미엄 가격 책정 능력
6 inches water) or too low (6 inches) indicates filter saturation"}}},"align":"","folded":false}},"H5VrdkSKFoo3RBx1QlncgPpQneh":{"id":"H5VrdkSKFoo3RBx1QlncgPpQneh","snapshot":{"type":"bullet","parent_id":"EkQNdCgCboA7YbxucsPcagTwncc","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1n"},"text":{"0":"Normal operating pressure differential: 3-4 inches of water"}}},"align":"","folded":false}},"MnFgdBwjBoJNdYxIDTuc2v95ncf":{"id":"MnFgdBwjBoJNdYxIDTuc2v95ncf","snapshot":{"type":"bullet","parent_id":"EkQNdCgCboA7YbxucsPcagTwncc","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+29"},"text":{"0":"Check and record differential pressure 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