콘크리트 혼합 작업에서 최적의 성능을 보장하는 데 있어 콘크리트 플랜트 블레이드는 혼합 효율성, 제품 품질 및 운영 비용에 직접적인 영향을 미치는 중요한 마모 구성 요소입니다. 원자재와 혼합 시스템 사이의 주요 접촉점인 이러한 특수 구성 요소는 정확한 치수 공차를 유지하면서 극심한 마모, 충격력 및 부식 환경을 견뎌야 합니다.
콘크리트 플랜트 블레이드는 용도, 설계 및 장착 구성에 따라 여러 가지 범주로 분류될 수 있습니다.
틸팅 드럼 믹서: 작업성이 낮은 콘크리트 및 7.5cm를 초과하는 큰 골재 크기에 최적화된 급속 배출 블레이드 구성이 특징입니다.
비틸팅 드럼 믹서: 재료 흐름을 배출 슈트쪽으로 유도하는 고정 블레이드 어셈블리를 활용합니다.
리버싱 드럼 믹서: 혼합 및 배출 작업을 위한 이중 블레이드 세트 통합
크롬 함량: 프리미엄 용도의 경우 24-27%, 표준 용도의 경우 11-14%
탄소 함량: 2.4-3.2%로 최적의 경도-인성 균형 제공
실리콘 함량: 주조성 및 내마모성 강화 1%
경도 범위: 탁월한 내마모성을 제공하는 58-62 HRC
뛰어난 내마모성: 고크롬 탄화물은 심한 마모 조건을 견딜 수 있는 매우 단단한 매트릭스를 생성합니다.
부식 저항성: 크롬 함량은 시멘트 슬러리 및 공격적인 첨가제의 화학적 공격에 대한 향상된 저항성을 제공합니다.
내충격성: 최적화된 미세 구조는 동적 하중을 흡수할 만큼 충분한 인성과 경도의 균형을 유지합니다.
사용 수명 연장: 적절하게 열처리된 고크롬철 부품은 기존 소재에 비해 2~3배 더 긴 사용 수명을 보여줍니다.
응용 분야: 적당한 내마모성으로 충분한 비용에 민감한 응용 분야
장점: 저렴한 비용, 우수한 용접성, 적당한 내식성
한계: 마모 수명 감소, 교체 빈도 증가
특성: 가공경화성, 높은 내충격성
응용 분야: 충격이 지배적인 마모 환경
단점: 초기 경도가 낮고 내마모성을 개발하려면 가공 경화가 필요합니다.
사용법: 보급형 애플리케이션, 임시 설치
장점: 낮은 초기 비용, 우수한 가공성
단점: 빠른 마모, 빈번한 교체 요구 사항
대량 작업: 연장된 서비스 간격 및 감소된 가동 중지 시간 비용을 통해 프리미엄 고크롬 소재의 정당성을 입증합니다.
간헐적인 사용: 중간 등급 재료는 더 낮은 초기 투자로 허용 가능한 성능을 제공할 수 있습니다.
높은 시멘트 함량, 화학 혼화제 또는 연마성 골재를 사용하는 공격적인 혼합 설계에는 경제적 생존을 유지하기 위해 고급 마모 재료가 필요합니다.
분광 분석: 각 배치는 일관된 재료 특성을 보장하기 위해 엄격한 화학 성분 검증을 거칩니다.
품질보증 : 종합검사 프로토콜을 통한 적격률 98.6%
추적성: 성능 추적 및 최적화를 위한 완전한 자재 문서화
DISA 수직 성형 라인: ±0.5mm의 치수 공차를 달성하여 정확한 장착을 보장합니다.
분실된 폼 주조: 우수한 표면 마감으로 복잡한 형상을 가능하게 합니다.
3D 샌드 프린팅: 프로토타입 개발을 가속화하고 신속한 맞춤화를 가능하게 합니다.
천연가스 가열로: 정밀한 온도 제어로 균일한 가열 제공
자동화 시스템: 인간의 가변성을 제거하여 일관된 결과를 보장합니다.
다단계 처리: 최적화된 가열, 담금 및 냉각 주기로 성능 극대화
경도 검증: 사양에 따라 테스트된 각 구성 요소는 성능을 보장합니다.
미세 구조 분석: 금속 조직 검사를 통해 적절한 탄화물 분포를 확인합니다.
치수 검사: CMM 검증으로 어셈블리 호환성 보장
Haitian은 SANY, Zoomlion, XCMG, Liebherr 및 NIKKO를 포함한 주요 OEM의 승인 공급업체로서 다양한 장비 플랫폼 전반에 걸쳐 검증된 역량을 입증하고 있습니다. 이러한 광범위한 경험을 통해 특정 믹서 구성 및 작동 요구 사항에 맞게 최적화된 설계가 가능합니다.
리버스 엔지니어링: CAD 기반 분석을 통해 50개 이상의 장비 브랜드와 호환 가능
성능 최적화: 재료 및 형상 수정으로 서비스 수명 향상
신속한 프로토타이핑: 3D 프린팅은 개발 주기를 45일에서 15일로 단축합니다.
ISO 9001 인증: 생산 전반에 걸쳐 일관된 품질 관리 보장
환경 준수: ISO 14001 및 ISO 45001 인증은 책임 있는 제조를 입증합니다.
업계 인정: 국가 하이테크 기업(National High-Tech Enterprise) 및 지능형 제조 우수성(Intelligent Manufacturing Excellence) 지정으로 기술 역량 검증
아이티 중공업은 첨단 야금 전문 지식, 정밀 제조 능력, 광범위한 OEM 경험을 결합하여 장비 신뢰성을 극대화하고 운영 비용을 최소화하려는 콘크리트 플랜트 운영자에게 이상적인 파트너로 자리매김했습니다. 지속적인 혁신과 고객 중심 솔루션에 대한 헌신은 다양한 혼합 응용 분야와 작동 조건에서 최적의 성능을 보장합니다.
콘크리트 혼합 작업을 최적화할 준비가 되셨습니까?
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