Kerugian Pengeluaran: 50-100 tan campuran asfalt tidak dapat dihasilkan
Kesan Kewangan: $ 300-750 USD dalam kerugian keuntungan langsung
Reaksi rantai: Krew pembinaan terbiar, penalti, kelewatan projek
Dalam kumpulan yang sama, beberapa bahagian terlalu kering, yang lain terlalu basah
Penggredan agregat yang tidak sekata dengan warna yang tidak konsisten
Laporan ujian kualiti sering menunjukkan "gagal"
Krew pembinaan yang mengadu tentang retak pramatang atau melegakan
Mixing Blade Wear:Apabila kekerasan bilah berkurangan atau sfing permukaan, ia tidak dapat mencampurkan dan menggabungkan bahan -bahan dengan berkesan. Kekerasan Cast Iron Chromium tinggi bermula pada HRC 58-62, tetapi selepas haus jatuh ke 40-45, kecekapan pencampuran segera menurun 30-50%.
Kegagalan pelapik dan pengikis:Liner yang dipakai tidak dapat mengekalkan aliran bahan yang betul di dalam drum pencampuran, dan pengikis yang dipakai tidak dapat menghilangkan perekatan dinding dengan berkesan, menyebabkan pembentukan haba tempatan dan zon pencampuran mati.
Mencampurkan ubah bentuk lengan:Tekanan dan kesan jangka panjang menyebabkan pencampuran lengan untuk membengkok atau retak, mencipta pencampuran asimetrik.
Masalah Pengagihan Suhu:Kesalahan sistem pembakar boleh menghasilkan perbezaan suhu 20-50 ° C di dalam gendang. Overheating tempatan atau overcooling kedua -duanya mempengaruhi kelikatan asfalt, memusnahkan keseragaman.
Hayat perkhidmatan bilah pencampuran standard:12-18 Bulan (Bahan Tradisional) vs 30-36 bulan (Besi Cort-Chromium Tinggi + Komposit Seramik)
Kos Penggantian:Set bilah tunggal $ 300-750 USD vs kerugian masalah kualiti dari 10-20% Peningkatan Kadar Peningkatan: $ 2,250-4,500 USD
Suara Pengisaran:Bunyi geseran logam
Bunyi kesan:tidak teratur atau membenturkan
Squealing tinggi:bunyi frekuensi tinggi yang berterusan, biasanya dari galas
Sumber bunyi yang tidak jelas:sukar untuk menentukan komponen yang tepat
| Ciri bunyi | Komponen yang paling mungkin gagal | Tahap risiko |
| Clanking sekejap (sekali setiap putaran) | Penumpang pelapik atau pakaian teruk di dalam gendang | 🔴 tinggi |
| Pengisaran berterusan (geseran logam) | Membawa kelaparan minyak atau haus | 🔴 tinggi |
| Bunyi squealing | Memakai tali pinggang atau ketegangan yang tidak mencukupi | 🟡 Sederhana |
| Bersenandung (kekerapan berbeza dengan rpm) | Pakaian gear atau pemacu sistem | 🔴 tinggi |
| Popping yang rendah | Lengan mencampurkan atau retak aci utama | 🔴 Kritikal |
Mingguan: Rekod Peralatan Bunyi Semasa Berlari (Menetapkan Baselin Anda)
Bulanan: Lakukan pengukuran getaran pada titik cek
Suku Tahunan: Pemeriksaan pelinciran galas penuh dan gear
Setiap tahun: Mengesyorkan Diagnostik Peralatan Profesional
Kos Pembaikan Masalah Balas Awal: $ 75-150 USD
Kos pembaikan galas yang ditangguhkan: $ 750-2,250 USD
Kos per hari untuk menutup kegagalan-kegagalan: $ 3,000-7,500 USD
Penggunaan bahan api harian meningkat dari 100L hingga 120-150L yang lalu, tetapi output tetap sama
Penurunan kecekapan pembakaran (api pembakar kelihatan lebih ringan atau tidak stabil)
Peningkatan pelepasan ekzos atau warna ekzos yang gelap
Waktu tanjakan suhu meningkat (suhu yang sama memerlukan masa yang lebih lama untuk dicapai)
Laporan Jabatan Kos Peningkatan Kos Tenaga Per Ton Asfalt
Kehilangan haba dalaman gendang (40% daripada peningkatan tenaga asal)
Punca: Pakaian dinding dalaman dram, penipisan lapisan penipisan atau perforasi
Gejala: Suhu luaran dram yang luar biasa tinggi (harus <60 ° C; jika> 80 ° C ada masalah)
Akibat: kehilangan haba utama, memerlukan lebih banyak bahan bakar untuk penyelenggaraan suhu
Penurunan kecekapan pencampuran (35% daripada peningkatan tenaga asal)
Punca: Mixing Blade Wear, Liner Shedding, Mixing Arm Loosening
Gejala: Kekuatan yang sama, peningkatan tork pencampuran, beban motor yang lebih tinggi
Akibat: pencampuran bahan yang tidak lengkap, memerlukan masa campuran yang lebih lama untuk mengimbangi
Kegagalan sistem pembakaran (25% daripada peningkatan tenaga asal)
Punca: Penyumbatan muncung, nisbah bahan api udara yang tidak betul, kegagalan pengesan api
Gejala: Asap hitam, api yang tidak stabil, pembakaran tidak lengkap
Akibat: Bahan api tidak terbakar sepenuhnya, kecekapan haba turun dari 85% hingga 60%
| Periksa item | Julat normal | Tanda amaran | Keutamaan |
| Suhu shell drum | 50-70 ° C. | > 80 ° C. | 🔴 |
| Warna ekzos | Kelabu muda | Hitam hitam/biru-kelabu | 🔴 |
| Arus motor | ± 5% garis dasar | 10%+ di atas garis dasar | 🟡 |
| Warna api pembakar | Jingga-kuning/putih (stabil) | Bertaburan/kemerahan/berselang -seli | 🟡 |
| Masa hingga suhu yang sama | ± 10% garis dasar | 20%+ kenaikan | 🟡 |
Kos kenaikan tenaga 10% tahunan: $ 4,500-7,500 USD
Kos Pembersihan dan Pelarasan Nozzle: $ 75-150 USD
Kos Penggantian Komponen Pencampuran: $ 750-2,250 USD
Kos Pembaikan Sistem Pembakaran Penuh: $ 300-1,200 USD
Serpihan logam atau potongan tanah liat yang terdapat dalam campuran yang dihasilkan semasa pengeluaran
Pembukaan drum pencampuran mendedahkan komponen dalaman (pelapik, bilah) hilang, longgar, atau patah
Retak atau penyok yang kelihatan pada luaran dram
Penyelenggaraan mendapati bolt longgar atau kimpalan retak semasa pemeriksaan rutin
Keletihan Bahan:Beratus -ratus kitaran pencampuran harian menghasilkan tekanan berkala. Besi tuang biasa boleh menunjukkan retak mikro selepas 2,000 jam; Besi Cor Chromium tinggi boleh menahan 5,000-8,000 jam.
Pakaian dipercepat:Komponen yang dipakai kehilangan kekerasan dan rintangan kesan. Apabila kekerasan jatuh dari HRC 60 hingga 50, kelajuan penyebaran retak meningkat 10 kali ganda.
Isu perhimpunan:Bolt melonggarkan, degradasi gasket, dan kepekatan tekanan kimpalan mempercepatkan penumpahan.
Pencemaran Produk:Serpihan logam memasuki asfalt mengurangkan kadar lulus, kemungkinan penolakan pelanggan
CascadeKegagalan:Serpihan gudang boleh menggaru dinding drum atau port pelepasan jam, menyebabkan penutupan lengkap
Letupan Kos:Kerugian komponen tunggal (ribuan) meningkat kepada pembaikan seluruh sistem (puluhan ribu)
| Kekerapan pemeriksaan | Kandungan | Standard |
| Setiap hari | Cek Visual Pasca Pelepasan | Tiada objek asing, tiada keretakan baru |
| Mingguan | Buka pemeriksaan pelabuhan pemeriksaan terperinci | Semua bolt ketat, tidak ada kelonggaran |
| Bulanan | Pengukuran pelapik tolok ketebalan | Pakai <30% (vs ketebalan asal) |
| Suku tahunan | Pemeriksaan penuh profesional | Tiada retak mikro, kimpalan utuh |
| Setiap tahun | Pengesanan tekanan struktur | Menggunakan ujian ultrasonik atau radiografi |
Apabila memakai pelapik mencapai 1/3 ketebalan asal, penggantian adalah wajib (jangan tunggu patah)
Kos penggantian tepat pada masanya: $ 450-1,200 USD
Kos dari penutupan yang disebabkan oleh shedding dan kerosakan sekunder: $ 4,500-15,000 USD
Pencampuran kelajuan putaran dram jatuh dari standard (biasanya 12-15 rpm) hingga 8-10 rpm, atau berubah-ubah dengan tidak jelas
Formula yang sama kini memerlukan pencampuran 45-60 saat berbanding 30 saat sebelumnya
Penurunan output pengeluaran, tetapi mesin nampaknya "bergelut"
Penggunaan kuasa motor dan penjanaan haba meningkat dengan ketara
Pakai gear penghantaran meningkatkan pelepasan mesh
Tali pinggang atau ketegangan yang tidak mencukupi, haus teruk
Misalignment gandingan mengurangkan kecekapan penghantaran kuasa
Komponen Pakai Meningkatkan Geseran (Liner Shed Meningkatkan Geseran Dinding Drum)
Pengumpulan bahan atau jamming di dalam
Pelepasan bilah ke dinding mixer terlalu kecil, geseran meningkat
Pemacu kekerapan berubah atau kegagalan motor
Kerosakan starter lembut
Kawalan isyarat kelainan
Bulanan: Periksa ketegangan tali pinggang/rantai sekali
Suku Tahunan: Periksa pelepasan mesh gear
Biannually: Pengukuran kelajuan dan penggunaan kuasa lengkap berbanding garis dasar
Setiap tahun: Pertimbangkan servis sistem pemacu penuh
Pelarasan ketegangan tali pinggang/rantai tepat pada masanya: $ 0 (DIY) hingga $ 45 USD (Profesional)
Penggantian tali pinggang yang dipakai: $ 75-300 USD
Pembaikan atau Penggantian Gear: $ 450-1,500 USD
Kerugian Pengeluaran dari Penurunan Kelajuan: $ 750-2,250 USD sehari
Campurkan metrik kualiti: keseragaman, pengedaran suhu, penggredan zarah
Kekerapan Bunyi (Rakaman Telefon) dan Tahap Getaran (Vibrometer)
Penggunaan bahan api harian, penggunaan kuasa, runtime
Ketebalan Komponen Utama: Bilah pencampuran, pelapik, pengikis
Parameter operasi: kelajuan, semasa, suhu
Mana -mana bunyi baru yang tidak biasa semasa pencampuran?
Mana -mana bahan asing dalam campuran output?
Adakah outphalt outphalt berwarna seragam?
Pelabuhan pemeriksaan terbuka dan memeriksa komponen dalaman secara visual
Pengukuran tahap getaran dengan getaran
Pemeriksaan ketegangan tali pinggang dan rantai
Merekodkan penggunaan bahan api
Ukur Komponen Pakai dengan Tolok Ketebalan
Ukur kelajuan, arus, suhu
Ujian Perbandingan "Rakaman Suara"
Pemeriksaan ketat bolt
Dibuka untuk pemeriksaan penuh dan pembersihan dalaman
Periksa kimpalan dan struktur
Periksa pelinciran galas
Catatkan peratusan kehausan komponen
Semua metrik dalam ±10% garis dasar
Tiada bunyi, bau atau getaran yang luar biasa
Kehausan komponen <20%
Tindakan: Teruskan operasi biasa, semak semula kitaran seterusnya
Sesetengah metrik 10-20% di atas garis dasar
Kedengaran sedikit bunyi baru
Kehausan komponen 20-33%
Tindakan: Jadualkan pemeriksaan khusus minggu ini, rancang penggantian komponen, tingkatkan pemeriksaan kepada setiap 2 hari
Mana-mana metrik >20% melebihi garis dasar
Bunyi atau getaran baharu yang jelas
Kehausan komponen >33% atau retak ditemui
Tindakan: Penutupan segera untuk pemeriksaan penuh, sediakan komponen ganti, hubungi pasukan penyelenggaraan, nilai keperluan jeda pengeluaran
Makluman Dicetuskan → Diagnosis Pantas (2 jam) → Punca Punca Sahkan (4 jam)→ Reka bentuk Penyelesaian (2 jam) → Persediaan/Pembelian Alat Ganti (4 jam)→ Laksanakan Pembaikan (8 jam atau tersebar selama 2-3 hari)Masa henti tahunan: 35-40 hari
Kos pembaikan tahunan: $45,000-75,000 USD
Kadar kelulusan produk: 92-95%
| Metrik | Sebelum ini | Selepas | Peningkatan |
| Masa henti tahunan | 38 hari | 12 hari | ↓ 68% |
| Kos pembaikan tahunan | $40,000 USD | $22,000 USD | ↓ 45% |
| Kadar kelulusan produk | 93% | 98% | ↑ 5% |
| Purata output harian | 380 tan | 405 tan | ↑ 6.5% |
| Kos komponen | $18,000 USD | $16,000 USD (hidup lebih lama) | ↓ 11% |
| Anda Perhatikan | Isu Kemungkinan Besar | Terdesak | Tindakan yang Disyorkan |
| Kualiti campuran yang tidak baik | Kehausan bilah/pelapik | 🟡 | Periksa ketebalan bilah |
| Bunyi berdenting baru | Penumpahan pelapik | 🔴 | Berhenti dan periksa |
| Baru mencebik | Minyak galas kelaparan | 🟡 | Tambah minyak atau ganti gris |
| Penggunaan bahan api↑20% | Kehilangan haba atau kecekapan menurun | 🟡 | Periksa suhu shell dan muncung |
| Campuran mengandungi serpihan | Fraktur komponen | 🔴 | Penutupan segera |
| Kelajuan menurun | Kehausan gear atau tali pinggang kendur | 🟡 | Semak sistem pemacu |
Kurangkan masa henti daripada 35 hari kepada 12 hari
Kurangkan kos pembaikan daripada $50,000 kepada $22,000
Tingkatkan kadar kelulusan produk daripada 93% kepada 98%
5mm/s"}}},"align":"","folded":false}},"EiBid6e6QoSkcbxdVA3cMN9Bnjg":{"id":"EiBid6e6QoSkcbxdVA3cMN9Bnjg","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+3a"},"text":{"0":"□ Check temperature increase: abnormal friction raises bearing area temperature; use infrared gun, should stay 60-80°C"}}},"align":"","folded":false}},"AdiCdTFBKobxz3xkPaocp1YhnOh":{"id":"AdiCdTFBKobxz3xkPaocp1YhnOh","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1z"},"text":{"0":"□ Locate noise source: gradually isolate by stopping individual systems"}}},"align":"","folded":false}},"Mq91dBkX2o9MzIxBUvcc8nKSnlc":{"id":"Mq91dBkX2o9MzIxBUvcc8nKSnlc","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Root Solution (1-3 days):"},"attribs":{"0":"*0*1+p"},"rows":{},"cols":{}}},"align":"","folded":false}},"GQXVd7Qs1oOfjUxBuAqcGNgWnMf":{"id":"GQXVd7Qs1oOfjUxBuAqcGNgWnMf","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1a"},"text":{"0":"□ Bearing squealing: add oil or replace grease"}}},"align":"","folded":false}},"DLxYdZHkIol7RWxpHa5cL6rKnd5":{"id":"DLxYdZHkIol7RWxpHa5cL6rKnd5","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+28"},"text":{"0":"□ Liner shedding: open inspection port, remove debris, refasten or replace liner"}}},"align":"","folded":false}},"VvyWd4IThoS590xJ6gbcTf70n2c":{"id":"VvyWd4IThoS590xJ6gbcTf70n2c","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2g"},"text":{"0":"□ Continuous grinding: requires professional technician to open drum for full inspection"}}},"align":"","folded":false}},"E6wkdWoQBoIeSixhFXYcfl0NnSe":{"id":"E6wkdWoQBoIeSixhFXYcfl0NnSe","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1x"},"text":{"0":"□ Gear wear: typically requires gear replacement—contact manufacturer"}}},"align":"","folded":false}},"E54tdT2iNo2GtgxaxLkcpyudnjd":{"id":"E54tdT2iNo2GtgxaxLkcpyudnjd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Preventive Maintenance Schedule:"},"attribs":{"0":"*0*1+w"},"rows":{},"cols":{}}},"align":"","folded":false}},"PWjdd4sY8okiNJxRNtNcKU6sn0c":{"id":"PWjdd4sY8okiNJxRNtNcKU6sn0c","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1y"},"text":{"0":"Weekly: record equipment sound while running (establish your baseline)"}}},"align":"","folded":false}},"P0JKdKXjBofdbOxnr3Cc3RgOnle":{"id":"P0JKdKXjBofdbOxnr3Cc3RgOnle","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1i"},"text":{"0":"Monthly: perform vibration measurement at check points"}}},"align":"","folded":false}},"FDIAdPsiOoddV3xocy3cOFlcnsd":{"id":"FDIAdPsiOoddV3xocy3cOFlcnsd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1j"},"text":{"0":"Quarterly: full bearing and gear lubrication inspection"}}},"align":"","folded":false}},"J1JkdN4Sfo8hBxxpzb7cifBonrg":{"id":"J1JkdN4Sfo8hBxxpzb7cifBonrg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1i"},"text":{"0":"Annually: recommend professional equipment diagnostics"}}},"align":"","folded":false}},"TlwKdiTOjoWIhWxgSI3cbD8pn3e":{"id":"TlwKdiTOjoWIhWxgSI3cbD8pn3e","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Key Data:"},"attribs":{"0":"*0*1+9"},"rows":{},"cols":{}}},"align":"","folded":false}},"P4VDdOamWoEDPcxviBRc7daUnZe":{"id":"P4VDdOamWoEDPcxviBRc7daUnZe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1a"},"text":{"0":"Early bearing problem repair cost: $75-150 USD"}}},"align":"","folded":false}},"PInYd6frlodhvfxHaencDIE4nef":{"id":"PInYd6frlodhvfxHaencDIE4nef","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1i"},"text":{"0":"Delayed-to-failure bearing repair cost: $750-2,250 USD"}}},"align":"","folded":false}},"W21PdFrDRoaCRZxKddOcxXnInWg":{"id":"W21PdFrDRoaCRZxKddOcxXnInWg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1m"},"text":{"0":"Per-day cost of bearing-failure shutdown: $3,000-7,500 USD"}}},"align":"","folded":false}},"OG0adrdKBotoeyx5IuxchHJjngh":{"id":"OG0adrdKBotoeyx5IuxchHJjngh","snapshot":{"type":"heading2","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1x"},"text":{"0":"Warning Sign 3: Sudden Fuel Consumption Increase (Efficiency Problem)"}}},"align":"","folded":false}},"BVwUdLptvoi3E4xKeOycvAhLnkd":{"id":"BVwUdLptvoi3E4xKeOycvAhLnkd","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+8"},"text":{"0":"Symptoms"}}},"align":"","folded":false}},"ZpTid2gvXogmtAxnkSAcPmFRngc":{"id":"ZpTid2gvXogmtAxnkSAcPmFRngc","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+26"},"text":{"0":"Daily fuel consumption rises from past 100L to 120-150L, but output stays same"}}},"align":"","folded":false}},"RxMQdemxjoBCzQx7Ja5cikgznid":{"id":"RxMQdemxjoBCzQx7Ja5cikgznid","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1y"},"text":{"0":"Combustion efficiency drops (burner flame appears lighter or unstable)"}}},"align":"","folded":false}},"Whozd45yxoLdWMxLz9IcwaAingd":{"id":"Whozd45yxoLdWMxLz9IcwaAingd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1h"},"text":{"0":"Increased exhaust emissions or darkened exhaust color"}}},"align":"","folded":false}},"CfNsd1deioOMCixNYU3c4NV8nWd":{"id":"CfNsd1deioOMCixNYU3c4NV8nWd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+20"},"text":{"0":"Temperature ramp time increases (same temperature takes longer to reach)"}}},"align":"","folded":false}},"FIU9dH7VYoC5gAxuXlWceEMznpg":{"id":"FIU9dH7VYoC5gAxuXlWceEMznpg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1p"},"text":{"0":"Cost department reports rising energy cost per ton of asphalt"}}},"align":"","folded":false}},"IrXEd7a1foQ3P6x5SOockSVnncg":{"id":"IrXEd7a1foQ3P6x5SOockSVnncg","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Root Cause Analysis"}}},"align":"","folded":false}},"O9TUdlakoowJfVxzgRkcuj46nhe":{"id":"O9TUdlakoowJfVxzgRkcuj46nhe","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+15"},"text":{"0":"Energy surge typically has three sources:"}}},"align":"","folded":false}},"Bga9dES7GojQO7xv7qPcRE81n2g":{"id":"Bga9dES7GojQO7xv7qPcRE81n2g","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1j"},"text":{"0":"Drum Internal Heat Loss (40% of energy increase origin)"}}},"align":"","folded":false,"seq":"auto"}},"NaGtdPMkoomsXfxggZNcRtM3nIe":{"id":"NaGtdPMkoomsXfxggZNcRtM3nIe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+20"},"text":{"0":"Cause: Drum interior wall wear, insulation layer thinning or perforation"}}},"align":"","folded":false}},"R2EjdefeOoxSOxxW0iVc5psInHf":{"id":"R2EjdefeOoxSOxxW0iVc5psInHf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2o"},"text":{"0":"Symptom: Abnormally high drum exterior temperature (should be 80°C there's a problem)"}}},"align":"","folded":false}},"V7zpdU26korV94xqE21cWLXHnMh":{"id":"V7zpdU26korV94xqE21cWLXHnMh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+25"},"text":{"0":"Consequence: Major heat loss, requiring more fuel for temperature maintenance"}}},"align":"","folded":false}},"BZMyd9IEhoqZSqxUJeZcF761nn3":{"id":"BZMyd9IEhoqZSqxUJeZcF761nn3","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1l"},"text":{"0":"Mixing Efficiency Decline (35% of energy increase origin)"}}},"align":"","folded":false,"seq":"auto"}},"AH5ndYvRdoGfnsx5vFGcrl61nle":{"id":"AH5ndYvRdoGfnsx5vFGcrl61nle","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1q"},"text":{"0":"Cause: Mixing blade wear, liner shedding, mixing arm loosening"}}},"align":"","folded":false}},"QZ8NdrmhAo4rOyxx5GlciqkBn6e":{"id":"QZ8NdrmhAo4rOyxx5GlciqkBn6e","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1r"},"text":{"0":"Symptom: Same power, increased mixing torque, higher motor load"}}},"align":"","folded":false}},"ZOGLdsd4JowMh5xXq5IczcrJnEb":{"id":"ZOGLdsd4JowMh5xXq5IczcrJnEb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+28"},"text":{"0":"Consequence: Incomplete material mixing, requiring longer mix time to compensate"}}},"align":"","folded":false}},"QN59d9bJZo930nxeNU6c4wd2nRT":{"id":"QN59d9bJZo930nxeNU6c4wd2nRT","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1l"},"text":{"0":"Combustion System Failure (25% of energy increase origin)"}}},"align":"","folded":false,"seq":"auto"}},"WcRldaDMVocfUJxpRdNcIlXBndd":{"id":"WcRldaDMVocfUJxpRdNcIlXBndd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1z"},"text":{"0":"Cause: Nozzle blockage, improper air-fuel ratio, flame detector failure"}}},"align":"","folded":false}},"JBLFdImq4o2lk5x7fQDc7kTVnYe":{"id":"JBLFdImq4o2lk5x7fQDc7kTVnYe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1n"},"text":{"0":"Symptom: Black smoke, unstable flame, incomplete combustion"}}},"align":"","folded":false}},"ZNxGdgjg1oLG07xJaZycNeXonHc":{"id":"ZNxGdgjg1oLG07xJaZycNeXonHc","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2b"},"text":{"0":"Consequence: Fuel doesn't burn completely, thermal efficiency drops from 85% to 60%"}}},"align":"","folded":false}},"XueOd6V05o0kEUxl27PcJ6janCg":{"id":"XueOd6V05o0kEUxl27PcJ6janCg","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Prevention Measures"}}},"align":"","folded":false}},"D7MqdPhZKoDHo6x3zeOcCrMcnCg":{"id":"D7MqdPhZKoDHo6x3zeOcCrMcnCg","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1c"},"text":{"0":"Quick Diagnostic Table (complete within 7 days):"}}},"align":"","folded":false}},"RHYXdqc3cov5p7xM40BcBkjFnce":{"id":"RHYXdqc3cov5p7xM40BcBkjFnce","snapshot":{"type":"sheet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","token":"JPWJsMsGqh6sdvtADIlc5P2sncf_RNqV16"}},"E6KKdsBZjowhTxx2YrTcFQe7nX4":{"id":"E6KKdsBZjowhTxx2YrTcFQe7nX4","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Root Solution:"},"attribs":{"0":"*0*1+e"},"rows":{},"cols":{}}},"align":"","folded":false}},"TANgdlMckoU6pnxWSD1cfMwNnbP":{"id":"TANgdlMckoU6pnxWSD1cfMwNnbP","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ If heat loss: Inspect drum exterior insulation layer (firebrick or clay), reface if gaps or shedding observed"},"attribs":{"0":"*0+1*0*1+e*0+2o"},"rows":{},"cols":{}}},"align":"","folded":false}},"P4dvdpm97obOaxxN2wicYNQ7nUd":{"id":"P4dvdpm97obOaxxN2wicYNQ7nUd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ If mixing efficiency: Check and update mixing blades, liners, mixing arms"},"attribs":{"0":"*0+2*0*1+l*0+1g"},"rows":{},"cols":{}}},"align":"","folded":false}},"JEt3dDH2poBZrPxHyyQcLiRUnXb":{"id":"JEt3dDH2poBZrPxHyyQcLiRUnXb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ If combustion system: Clean nozzle, adjust fuel pressure, check flame detector"},"attribs":{"0":"*0+1*0*1+m*0+1l"},"rows":{},"cols":{}}},"align":"","folded":false}},"LqwUdOVBxoxRjyxtGvScRwdinTb":{"id":"LqwUdOVBxoxRjyxtGvScRwdinTb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Cost Comparison:"},"attribs":{"0":"*0*1+g"},"rows":{},"cols":{}}},"align":"","folded":false}},"Acu1d5ZvNoLkrcxuHIGccl8hnQK":{"id":"Acu1d5ZvNoLkrcxuHIGccl8hnQK","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1d"},"text":{"0":"Annual 10% energy increase cost: $4,500-7,500 USD"}}},"align":"","folded":false}},"VJYkdp4HHobrerxzGgacgZ5YnXb":{"id":"VJYkdp4HHobrerxzGgacgZ5YnXb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1c"},"text":{"0":"Nozzle cleaning and adjustment cost: $75-150 USD"}}},"align":"","folded":false}},"YOEhdZRavoem48xhJVZckE5RnPV":{"id":"YOEhdZRavoem48xhJVZckE5RnPV","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1d"},"text":{"0":"Mixing component replacement cost: $750-2,250 USD"}}},"align":"","folded":false}},"ML0Kd9RGiomBfax9QAFcfIvJnDh":{"id":"ML0Kd9RGiomBfax9QAFcfIvJnDh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1e"},"text":{"0":"Full combustion system repair cost: $300-1,200 USD"}}},"align":"","folded":false}},"Y62rdbovloB4NOxIbEqcRVbInZd":{"id":"Y62rdbovloB4NOxIbEqcRVbInZd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Key Takeaway: Any energy increase warrants diagnosis within the first week. Early intervention typically costs just hundreds of dollars; delay can lead to tens of thousands in extra costs plus weeks of downtime."},"attribs":{"0":"*0*1+d*0+5i"},"rows":{},"cols":{}}},"align":"","folded":false}},"RPyodPbeIoABnDxJsm2cbjC4n5f":{"id":"RPyodPbeIoABnDxJsm2cbjC4n5f","snapshot":{"type":"heading2","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1t"},"text":{"0":"Warning Sign 4: Component Shedding or Cracks (Structural Failure)"}}},"align":"","folded":false}},"F2vQda8pho1sOFxzV7LcLnelneg":{"id":"F2vQda8pho1sOFxzV7LcLnelneg","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+8"},"text":{"0":"Symptoms"}}},"align":"","folded":false}},"T3J9dNCRuosXfuxgCLic5WTOnPe":{"id":"T3J9dNCRuosXfuxgCLic5WTOnPe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1y"},"text":{"0":"Metal fragments or clay chunks found in produced mix during production"}}},"align":"","folded":false}},"HR1ZdUYkmojzwAxqW8zcaG5enKg":{"id":"HR1ZdUYkmojzwAxqW8zcaG5enKg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2i"},"text":{"0":"Opening mixing drum reveals internal components (liners, blades) missing, loose, or broken"}}},"align":"","folded":false}},"YEWOdYKjOo5jz5xzOK6cy5s4n8g":{"id":"YEWOdYKjOo5jz5xzOK6cy5s4n8g","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+14"},"text":{"0":"Visible cracks or dents on drum exterior"}}},"align":"","folded":false}},"Xwy2d56H9oUMUgxtSQ3ce774nYf":{"id":"Xwy2d56H9oUMUgxtSQ3ce774nYf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+20"},"text":{"0":"Maintenance finds loose bolts or cracked welds during routine inspection"}}},"align":"","folded":false}},"ErlPdzYXDoEs6QxI0xtcHjFun5c":{"id":"ErlPdzYXDoEs6QxI0xtcHjFun5c","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Root Cause Analysis"}}},"align":"","folded":false}},"Dr2EdCxONoHLyZxgLcFccvD4nwg":{"id":"Dr2EdCxONoHLyZxgLcFccvD4nwg","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+x"},"text":{"0":"Why Do Components Shed and Crack?"}}},"align":"","folded":false}},"Ra80dgdzwoJeKFxzhl6c4zXAnkd":{"id":"Ra80dgdzwoJeKFxzhl6c4zXAnkd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"This is typically a combination of three factors:"},"attribs":{"0":"*0*1+1d"},"rows":{},"cols":{}}},"align":"","folded":false}},"GzTAd75v5oIeWlxfsn4cxdfinXc":{"id":"GzTAd75v5oIeWlxfsn4cxdfinXc","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Material Fatigue: Hundreds of daily mixing cycles create periodic stress. Regular cast iron may show micro-cracks after 2,000 hours; high-chromium cast iron can withstand 5,000-8,000 hours."},"attribs":{"0":"*0*1+h*0+4s"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"1"}},"Pv4mdsbiNowuzDxFbmUcqaGDntc":{"id":"Pv4mdsbiNowuzDxFbmUcqaGDntc","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Accelerated Wear: Worn components lose hardness and impact resistance. When hardness drops from HRC 60 to 50, crack propagation speed increases 10-fold."},"attribs":{"0":"*0*1+h*0+3r"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"auto"}},"N5axdzHanoLpJwx43VPcMzDunzf":{"id":"N5axdzHanoLpJwx43VPcMzDunzf","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Assembly Issues: Bolt loosening, gasket degradation, and welding stress concentration accelerate shedding."},"attribs":{"0":"*0*1+g*0+2i"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"auto"}},"MF8Nd6YCuoJqUzx526Sckpq0nyd":{"id":"MF8Nd6YCuoJqUzx526Sckpq0nyd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+m"},"text":{"0":"Why This Is Dangerous:"}}},"align":"","folded":false}},"N4ICdV7yOoJ1ibxIbiscZjUMnfY":{"id":"N4ICdV7yOoJ1ibxIbiscZjUMnfY","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Product Contamination: Metal fragments entering asphalt reduce pass rate, possible customer rejection"},"attribs":{"0":"*0*1+m*0+27"},"rows":{},"cols":{}}},"align":"","folded":false}},"LMgAdiDaQoBeLGxQvRscptdrnsf":{"id":"LMgAdiDaQoBeLGxQvRscptdrnsf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Cascade Failure: Shed fragments may scratch drum wall or jam discharge port, causing complete shutdown"},"attribs":{"0":"*0*1+g*0+2e"},"rows":{},"cols":{}}},"align":"","folded":false}},"AdzldYTDMoClkRxWmgBczqOLnkb":{"id":"AdzldYTDMoClkRxWmgBczqOLnkb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Cost Explosion: Single component loss (thousands) escalates to system-wide repair (tens of thousands)"},"attribs":{"0":"*0*1+f*0+2e"},"rows":{},"cols":{}}},"align":"","folded":false}},"QtepdVoQyoYUOhx2q1Ocxukwnzc":{"id":"QtepdVoQyoYUOhx2q1Ocxukwnzc","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Prevention Measures"}}},"align":"","folded":false}},"Yq12d5MotouHtAx4P5LcaPMPnVf":{"id":"Yq12d5MotouHtAx4P5LcaPMPnVf","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+15"},"text":{"0":"Daily Inspection Checklist (every shift):"}}},"align":"","folded":false}},"Fy8qdGcVsombzJxMLbfcGeKbnqb":{"id":"Fy8qdGcVsombzJxMLbfcGeKbnqb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ Sound Check: Any new clanking or impact sounds during mixing?"},"attribs":{"0":"*0+1*0*1+e*0+1c"},"rows":{},"cols":{}}},"align":"","folded":false}},"Qv5pdt6n6oqfPkxiyvocWJydnmg":{"id":"Qv5pdt6n6oqfPkxiyvocWJydnmg","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ Production Check: Any foreign materials found in asphalt mix?"},"attribs":{"0":"*0+2*0*1+h*0+18"},"rows":{},"cols":{}}},"align":"","folded":false}},"Oz03dC6RtoGs8xx3bT5ci1hYnkd":{"id":"Oz03dC6RtoGs8xx3bT5ci1hYnkd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ Visual Check: New cracks or chipped paint areas on drum exterior?"},"attribs":{"0":"*0+2*0*1+d*0+1g"},"rows":{},"cols":{}}},"align":"","folded":false}},"JHFVdulDooLj43x3r5qcDSurne4":{"id":"JHFVdulDooLj43x3r5qcDSurne4","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"□ Post-Shutdown: Open inspection port, use flashlight to check interior—any loose or missing parts?"},"attribs":{"0":"*0+2*0*1+e*0+2b"},"rows":{},"cols":{}}},"align":"","folded":false}},"O4A0dU768o9z0YxkgmVcbbamncg":{"id":"O4A0dU768o9z0YxkgmVcbbamncg","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+t"},"text":{"0":"Regular Maintenance Schedule:"}}},"align":"","folded":false}},"IntYduFPioWJtCxvgs9c1PA1nCd":{"id":"IntYduFPioWJtCxvgs9c1PA1nCd","snapshot":{"type":"sheet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","token":"JPWJsMsGqh6sdvtADIlc5P2sncf_UGSPYy"}},"F4LJdOkFCoYuWmxaA1TcPqeEn7e":{"id":"F4LJdOkFCoYuWmxaA1TcPqeEn7e","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Key Data:"},"attribs":{"0":"*0*1+9"},"rows":{},"cols":{}}},"align":"","folded":false}},"BWfwdmO6xoVostxp1jvciE4InJc":{"id":"BWfwdmO6xoVostxp1jvciE4InJc","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2t"},"text":{"0":"When liner wear reaches 1/3 of original thickness, replacement is mandatory (don't wait for fracture)"}}},"align":"","folded":false}},"Ev9Qd4Lsho99gUxX0VicdonWn7g":{"id":"Ev9Qd4Lsho99gUxX0VicdonWn7g","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+13"},"text":{"0":"Timely replacement cost: $450-1,200 USD"}}},"align":"","folded":false}},"Gj1mdNOBFo147BxQ2U4c5P46nRd":{"id":"Gj1mdNOBFo147BxQ2U4c5P46nRd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+22"},"text":{"0":"Cost from shedding-caused shutdown and secondary damage: $4,500-15,000 USD"}}},"align":"","folded":false}},"S9mUdrRkCozM5HxnhVicrjFtnTh":{"id":"S9mUdrRkCozM5HxnhVicrjFtnTh","snapshot":{"type":"heading2","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1d"},"text":{"0":"Warning Sign 5: Mixer Speed Decline (Power Issue)"}}},"align":"","folded":false}},"TWb7dzHMNotowXxnyqWcZGjpn2P":{"id":"TWb7dzHMNotowXxnyqWcZGjpn2P","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+8"},"text":{"0":"Symptoms"}}},"align":"","folded":false}},"P56jdjlLaofIp8xPYe1cREuenfh":{"id":"P56jdjlLaofIp8xPYe1cREuenfh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2w"},"text":{"0":"Mixing drum rotation speed drops from standard (typically 12-15 rpm) to 8-10 rpm, or fluctuates unstably"}}},"align":"","folded":false}},"JKmAdDe91o38cfxQZQbcyVoEn7c":{"id":"JKmAdDe91o38cfxQZQbcyVoEn7c","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1y"},"text":{"0":"Same formula now requires 45-60 seconds mixing vs. previous 30 seconds"}}},"align":"","folded":false}},"JGWXddVc4obxi0xpjQ0c0xtDnxb":{"id":"JGWXddVc4obxi0xpjQ0c0xtDnxb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1u"},"text":{"0":"Production output declines, but machine appears to be \"struggling\""}}},"align":"","folded":false}},"AjNAdWYZBohRtBxKxgAc5hVSnjh":{"id":"AjNAdWYZBohRtBxKxgAc5hVSnjh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1r"},"text":{"0":"Motor power consumption and heat generation noticeably increase"}}},"align":"","folded":false}},"Uz8QdAbrionTJexOcf0cKKGenie":{"id":"Uz8QdAbrionTJexOcf0cKKGenie","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Root Cause Analysis"}}},"align":"","folded":false}},"ZTNbdI6c8oTvkfxEXpPcOZCfn7P":{"id":"ZTNbdI6c8oTvkfxEXpPcOZCfn7P","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+11"},"text":{"0":"Three Major Sources of Speed Decline:"}}},"align":"","folded":false}},"Lkdqd0HPho7GwSxP8m5cUJDEnWf":{"id":"Lkdqd0HPho7GwSxP8m5cUJDEnWf","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":["WMAMdXq8Qofc8AxODUvc84GKnZg","XlsjdxrZBovajsxOXAKcD6BJnqd","VDsydsTE2oHyWixV15IcBcLUncf"],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Drive System Wear (50% probability)"},"attribs":{"0":"*0*1+z"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"1"}},"WMAMdXq8Qofc8AxODUvc84GKnZg":{"id":"WMAMdXq8Qofc8AxODUvc84GKnZg","snapshot":{"type":"bullet","parent_id":"Lkdqd0HPho7GwSxP8m5cUJDEnWf","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1b"},"text":{"0":"Transmission gear wear increases mesh clearance"}}},"align":"","folded":false,"seq":"auto"}},"XlsjdxrZBovajsxOXAKcD6BJnqd":{"id":"XlsjdxrZBovajsxOXAKcD6BJnqd","snapshot":{"type":"bullet","parent_id":"Lkdqd0HPho7GwSxP8m5cUJDEnWf","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1b"},"text":{"0":"Belt or chain insufficient tension, severe wear"}}},"align":"","folded":false,"seq":"auto"}},"VDsydsTE2oHyWixV15IcBcLUncf":{"id":"VDsydsTE2oHyWixV15IcBcLUncf","snapshot":{"type":"bullet","parent_id":"Lkdqd0HPho7GwSxP8m5cUJDEnWf","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1n"},"text":{"0":"Coupling misalignment reduces power transmission efficiency"}}},"align":"","folded":false,"seq":"auto"}},"G5tIdBBtKoQmsgxKVxxc8MZynwg":{"id":"G5tIdBBtKoQmsgxKVxxc8MZynwg","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":["XhwrdeUx9oCfCxxwDzrcuOvwnqh","FrMsda7ahokTulxSUYFcDw5Tnfc","IDJZdbRdro7GzrxxwsncS915nLf"],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Excessive Mixing Load (30% probability)"},"attribs":{"0":"*0*1+13"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"auto"}},"XhwrdeUx9oCfCxxwDzrcuOvwnqh":{"id":"XhwrdeUx9oCfCxxwDzrcuOvwnqh","snapshot":{"type":"bullet","parent_id":"G5tIdBBtKoQmsgxKVxxc8MZynwg","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+23"},"text":{"0":"Component wear increases friction (shed liners increase drum wall friction)"}}},"align":"","folded":false,"seq":"auto"}},"FrMsda7ahokTulxSUYFcDw5Tnfc":{"id":"FrMsda7ahokTulxSUYFcDw5Tnfc","snapshot":{"type":"bullet","parent_id":"G5tIdBBtKoQmsgxKVxxc8MZynwg","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+13"},"text":{"0":"Material accumulation or jamming inside"}}},"align":"","folded":false,"seq":"auto"}},"IDJZdbRdro7GzrxxwsncS915nLf":{"id":"IDJZdbRdro7GzrxxwsncS915nLf","snapshot":{"type":"bullet","parent_id":"G5tIdBBtKoQmsgxKVxxc8MZynwg","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1n"},"text":{"0":"Mixer blade-to-wall clearance too small, friction increases"}}},"align":"","folded":false,"seq":"auto"}},"FiLydJIDOoSSJnxw6hqcbG1Zn0E":{"id":"FiLydJIDOoSSJnxw6hqcbG1Zn0E","snapshot":{"type":"ordered","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":["UTdIdxhWIoWjwwxXftccFYJhnyw","LTLRdaTRVoSpCWxeHzxcWQTknLc","VTGrd41tsoR4tpx4JZ4cfHsqnlf"],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Electrical System Fault (20% probability)"},"attribs":{"0":"*0*1+15"},"rows":{},"cols":{}}},"align":"","folded":false,"seq":"auto"}},"UTdIdxhWIoWjwwxXftccFYJhnyw":{"id":"UTdIdxhWIoWjwwxXftccFYJhnyw","snapshot":{"type":"bullet","parent_id":"FiLydJIDOoSSJnxw6hqcbG1Zn0E","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+15"},"text":{"0":"Variable frequency drive or motor failure"}}},"align":"","folded":false,"seq":"auto"}},"LTLRdaTRVoSpCWxeHzxcWQTknLc":{"id":"LTLRdaTRVoSpCWxeHzxcWQTknLc","snapshot":{"type":"bullet","parent_id":"FiLydJIDOoSSJnxw6hqcbG1Zn0E","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+o"},"text":{"0":"Soft starter malfunction"}}},"align":"","folded":false,"seq":"auto"}},"VTGrd41tsoR4tpx4JZ4cfHsqnlf":{"id":"VTGrd41tsoR4tpx4JZ4cfHsqnlf","snapshot":{"type":"bullet","parent_id":"FiLydJIDOoSSJnxw6hqcbG1Zn0E","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+q"},"text":{"0":"Control signal abnormality"}}},"align":"","folded":false,"seq":"auto"}},"TfludQ9n2oHZvpxLgHHcx3vTnjh":{"id":"TfludQ9n2oHZvpxLgHHcx3vTnjh","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Prevention Measures"}}},"align":"","folded":false}},"H2G8d4dtkov5rtx3jm0cMgErncb":{"id":"H2G8d4dtkov5rtx3jm0cMgErncb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"On-Site Diagnosis (Real-time):"},"attribs":{"0":"*0*1+u"},"rows":{},"cols":{}}},"align":"","folded":false}},"D5I9dZ23noqHYExXTugcTtgpn5f":{"id":"D5I9dZ23noqHYExXTugcTtgpn5f","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1x"},"text":{"0":"□ Measure with tachometer: Confirm actual RPM is below standard value"}}},"align":"","folded":false}},"WGMydaNGEoCqvFxGMI9cf1UcnMb":{"id":"WGMydaNGEoCqvFxGMI9cf1UcnMb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1l"},"text":{"0":"□ Sound judgment: Abnormal humming or buzzing from motor?"}}},"align":"","folded":false}},"MVwedBGodovM7kxrzE0cbYMzngc":{"id":"MVwedBGodovM7kxrzE0cbYMzngc","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2b"},"text":{"0":"□ Belt feel (safely): Lightly touch drive belt tension—should have 1-2cm deflection"}}},"align":"","folded":false}},"TiwZdgUAxo5yV0xqeLAcpwMcn5e":{"id":"TiwZdgUAxo5yV0xqeLAcpwMcn5e","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1u"},"text":{"0":"□ Check current: Motor current exceeding nameplate rating by 10%+?"}}},"align":"","folded":false}},"ZlTKd7je2oIqvtxvK7wcLXJVn4e":{"id":"ZlTKd7je2oIqvtxvK7wcLXJVn4e","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Root Solutions (Priority order):"},"attribs":{"0":"*0*1+w"},"rows":{},"cols":{}}},"align":"","folded":false}},"Jp5ndw8AFoAfYrx0gaecrdY0nhh":{"id":"Jp5ndw8AFoAfYrx0gaecrdY0nhh","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1r"},"text":{"0":"□ First: Clean mixing drum interior, ensure no material jamming"}}},"align":"","folded":false}},"FtsTdQ3kZo70iBxqUj9cPHb5n4g":{"id":"FtsTdQ3kZo70iBxqUj9cPHb5n4g","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1r"},"text":{"0":"□ Second: Check belt/chain tension, adjust or replace if needed"}}},"align":"","folded":false}},"TgnddW1b2oZGq8xBdPRcuNZinTh":{"id":"TgnddW1b2oZGq8xBdPRcuNZinTh","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1x"},"text":{"0":"□ Third: Check gear mesh, adjust clearance or replace gears if needed"}}},"align":"","folded":false}},"RzSCd8qtco2vZqxLlRJcLBNDnWe":{"id":"RzSCd8qtco2vZqxLlRJcLBNDnWe","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2l"},"text":{"0":"□ Fourth: If above aren't the issue, check electrical system (needs professional electrician)"}}},"align":"","folded":false}},"B9o5d3OmZoB8p0xJdBTcpZPCnDf":{"id":"B9o5d3OmZoB8p0xJdBTcpZPCnDf","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Preventive Maintenance Schedule:"},"attribs":{"0":"*0*1+w"},"rows":{},"cols":{}}},"align":"","folded":false}},"JlkndkIuDos6qwxDxlDcvq8fnRe":{"id":"JlkndkIuDos6qwxDxlDcvq8fnRe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+12"},"text":{"0":"Monthly: Check belt/chain tension once"}}},"align":"","folded":false}},"Oq1XdgqpbooYOYxz3UWcmBLDnbd":{"id":"Oq1XdgqpbooYOYxz3UWcmBLDnbd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+10"},"text":{"0":"Quarterly: Check gear mesh clearance"}}},"align":"","folded":false}},"KgmId24kOoEudNxtR8fceT98nrg":{"id":"KgmId24kOoEudNxtR8fceT98nrg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+21"},"text":{"0":"Biannually: Complete speed and power consumption measurement vs. baseline"}}},"align":"","folded":false}},"OIz7diQNlo2OCdxzmw2cPgXqnPd":{"id":"OIz7diQNlo2OCdxzmw2cPgXqnPd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1a"},"text":{"0":"Annually: Consider full drive system servicing"}}},"align":"","folded":false}},"Vqmid93HBokoEZxeh1Ec5S54nBc":{"id":"Vqmid93HBokoEZxeh1Ec5S54nBc","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Cost Reference:"},"attribs":{"0":"*0*1+f"},"rows":{},"cols":{}}},"align":"","folded":false}},"GmMvdSQdTolWqCxAnFScO0zMn8c":{"id":"GmMvdSQdTolWqCxAnFScO0zMn8c","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+20"},"text":{"0":"Timely belt/chain tension adjustment: $0 (DIY) to $45 USD (professional)"}}},"align":"","folded":false}},"EIlOdBiSeo8fMcxkO3LcAmTLnKe":{"id":"EIlOdBiSeo8fMcxkO3LcAmTLnKe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+y"},"text":{"0":"Worn belt replacement: $75-300 USD"}}},"align":"","folded":false}},"QGlBdm0u0o7P7cxn5qfcMkJBnEE":{"id":"QGlBdm0u0o7P7cxn5qfcMkJBnEE","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+16"},"text":{"0":"Gear repair or replacement: $450-1,500 USD"}}},"align":"","folded":false}},"VUspd2paFocDjpx5yIwcpjSdn7e":{"id":"VUspd2paFocDjpx5yIwcpjSdn7e","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1m"},"text":{"0":"Production loss from speed decline: $750-2,250 USD per day"}}},"align":"","folded":false}},"HlPId8s7soJIprxaZjHcuZTGnAf":{"id":"HlPId8s7soJIprxaZjHcuZTGnAf","snapshot":{"type":"heading2","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1f"},"text":{"0":"Building Your Enterprise-Level Early Warning System"}}},"align":"","folded":false}},"GSZSdIEwjoFPs3xWHbbctmYdnjf":{"id":"GSZSdIEwjoFPs3xWHbbctmYdnjf","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+v"},"text":{"0":"Step 1: Establish Baseline Data"}}},"align":"","folded":false}},"B83odINTAordLUxJqW0cDGMvnNb":{"id":"B83odINTAordLUxJqW0cDGMvnNb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+3a"},"text":{"0":"Before anything else, you need a reference \"healthy machine.\" Select your best-operating equipment and measure/record:"}}},"align":"","folded":false}},"UvpMdTSEmoLbb5xLYtGc1U4Sn5g":{"id":"UvpMdTSEmoLbb5xLYtGc1U4Sn5g","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+23"},"text":{"0":"Mix Quality Metrics: Uniformity, temperature distribution, particle grading"}}},"align":"","folded":false}},"OHsxddE9SolBS8xvaxqczYWonzd":{"id":"OHsxddE9SolBS8xvaxqczYWonzd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1u"},"text":{"0":"Sound Frequency (phone recording) and vibration level (vibrometer)"}}},"align":"","folded":false}},"N42FdNCCtoem2yxASlhcRGWvnue":{"id":"N42FdNCCtoem2yxASlhcRGWvnue","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1e"},"text":{"0":"Daily fuel consumption, power consumption, runtime"}}},"align":"","folded":false}},"KkUcdd5ROoAoWCxDES3cC8n3nQg":{"id":"KkUcdd5ROoAoWCxDES3cC8n3nQg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1k"},"text":{"0":"Key component thickness: Mixing blades, liners, scrapers"}}},"align":"","folded":false}},"QUoKdmX9uoA64nxQuxuclg7qnLc":{"id":"QUoKdmX9uoA64nxQuxuclg7qnLc","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1d"},"text":{"0":"Operating parameters: Speed, current, temperature"}}},"align":"","folded":false}},"MPo8dgmGNoIhpxxS3YWcFSA3nxb":{"id":"MPo8dgmGNoIhpxxS3YWcFSA3nxb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+19"},"text":{"0":"These readings become your \"golden standard.\""}}},"align":"","folded":false}},"UmfldiNBmokMfHxMc90cXH7knvf":{"id":"UmfldiNBmokMfHxMc90cXH7knvf","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1d"},"text":{"0":"Step 2: Build Inspection Checklists and Schedules"}}},"align":"","folded":false}},"LlL9dMD8booLeRxcVVKcRJefnHd":{"id":"LlL9dMD8booLeRxcVVKcRJefnHd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+2t"},"text":{"0":"Based on the five warning signs mentioned above, create daily, weekly, monthly inspection checklists:"}}},"align":"","folded":false}},"OnmndpzcVoDDxqx67jEclnkGn4g":{"id":"OnmndpzcVoDDxqx67jEclnkGn4g","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Daily Check (5 minutes):"},"attribs":{"0":"*0*1+o"},"rows":{},"cols":{}}},"align":"","folded":false}},"LSs5djZY5oZMeGxktqgc6Ow9nPg":{"id":"LSs5djZY5oZMeGxktqgc6Ow9nPg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+12"},"text":{"0":" Any new unusual noises during mixing?"}}},"align":"","folded":false}},"BcCtdeQK3oL8ubxgXP0cQ6wQnhh":{"id":"BcCtdeQK3oL8ubxgXP0cQ6wQnhh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+11"},"text":{"0":" Any foreign materials in output mix?"}}},"align":"","folded":false}},"VjUjdYsKeoCF9Lxdy0Rcuo7qnVc":{"id":"VjUjdYsKeoCF9Lxdy0Rcuo7qnVc","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+11"},"text":{"0":" Is output asphalt uniformly colored?"}}},"align":"","folded":false}},"VjGWd2jQXoyGlHxFF01cny72nWh":{"id":"VjGWd2jQXoyGlHxFF01cny72nWh","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Weekly Check (30 minutes):"},"attribs":{"0":"*0*1+q"},"rows":{},"cols":{}}},"align":"","folded":false}},"GRCZderbHo7XcaxAhQOckdgNn6b":{"id":"GRCZderbHo7XcaxAhQOckdgNn6b","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1q"},"text":{"0":" Open inspection port and visually inspect interior components"}}},"align":"","folded":false}},"Nub3dc8MRoWNR5x06w8cyDujnJf":{"id":"Nub3dc8MRoWNR5x06w8cyDujnJf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+18"},"text":{"0":" Vibration level measurement with vibrometer"}}},"align":"","folded":false}},"YcbXdXTndo0dRexES7dcL62qnBd":{"id":"YcbXdXTndo0dRexES7dcL62qnBd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+t"},"text":{"0":" Belt and chain tension check"}}},"align":"","folded":false}},"CFJIdnHVdooXOuxiqE8cVAgSnVb":{"id":"CFJIdnHVdooXOuxiqE8cVAgSnVb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+o"},"text":{"0":" Record fuel consumption"}}},"align":"","folded":false}},"NlysdjgweoPiD3xTMM4cWYWSnKe":{"id":"NlysdjgweoPiD3xTMM4cWYWSnKe","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Monthly Check (1 hour):"},"attribs":{"0":"*0*1+n"},"rows":{},"cols":{}}},"align":"","folded":false}},"Y2tkdOOCSozZs4xaYlochRW1n8c":{"id":"Y2tkdOOCSozZs4xaYlochRW1n8c","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+18"},"text":{"0":" Measure component wear with thickness gauge"}}},"align":"","folded":false}},"S6LAdQ7tIoz201xWmHvcphJnnif":{"id":"S6LAdQ7tIoz201xWmHvcphJnnif","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+10"},"text":{"0":" Measure speed, current, temperature"}}},"align":"","folded":false}},"YShBdZllhoZeN4xBHGYcr8gynsq":{"id":"YShBdZllhoZeN4xBHGYcr8gynsq","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+y"},"text":{"0":" \"Sound recording\" comparison test"}}},"align":"","folded":false}},"B1TZdwRvGozPGqxG517c4Z0XnDd":{"id":"B1TZdwRvGozPGqxG517c4Z0XnDd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+q"},"text":{"0":" Bolt tightness inspection"}}},"align":"","folded":false}},"Ll56dWzK4oBN5ZxLN1YcXOGBnOd":{"id":"Ll56dWzK4oBN5ZxLN1YcXOGBnOd","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"numToAttrib":{"0":["author","7519687792448929820"],"1":["bold","true"]},"nextNum":2,"attribToNum":{"author,7519687792448929820":0,"bold,true":1}},"initialAttributedTexts":{"text":{"0":"Quarterly Check (2-4 hours, may require shutdown):"},"attribs":{"0":"*0*1+1e"},"rows":{},"cols":{}}},"align":"","folded":false}},"JhJJduI4SomnVoxxXrvcg6RhnUd":{"id":"JhJJduI4SomnVoxxXrvcg6RhnUd","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1b"},"text":{"0":" Open for full inspection and interior cleaning"}}},"align":"","folded":false}},"PxaYdwL2RoKvdsxn4EpcD6BRnWb":{"id":"PxaYdwL2RoKvdsxn4EpcD6BRnWb","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+q"},"text":{"0":" Check welds and structure"}}},"align":"","folded":false}},"GO2ed9nsTo5ICLxQT5BcQupSnOe":{"id":"GO2ed9nsTo5ICLxQT5BcQupSnOe","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+q"},"text":{"0":" Check bearing lubrication"}}},"align":"","folded":false}},"TWRsdOfoeo79G2xfRTBcBOuAnLf":{"id":"TWRsdOfoeo79G2xfRTBcBOuAnLf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+x"},"text":{"0":" Record component wear percentage"}}},"align":"","folded":false}},"KUdodob9Yo8gyUx6eNxcPCocnUI":{"id":"KUdodob9Yo8gyUx6eNxcPCocnUI","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1i"},"text":{"0":"Step 3: Set Alert Thresholds and Corresponding Actions"}}},"align":"","folded":false}},"PUUadoBfRoJDbhxoA0scJrIannf":{"id":"PUUadoBfRoJDbhxoA0scJrIannf","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+11"},"text":{"0":"Establish a Three-Level Alert System:"}}},"align":"","folded":false}},"FrW4dWGDfoZQOGxyZggchlmBnJq":{"id":"FrW4dWGDfoZQOGxyZggchlmBnJq","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+h"},"text":{"0":"🟢 Green (Normal)"}}},"align":"","folded":false}},"AbB1d11tmo9Ilmxu1zoceTfin8d":{"id":"AbB1d11tmo9Ilmxu1zoceTfin8d","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+z"},"text":{"0":"All metrics within ±10% of baseline"}}},"align":"","folded":false}},"SDMudAQosomXrqx16J7cqZGwnxg":{"id":"SDMudAQosomXrqx16J7cqZGwnxg","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+10"},"text":{"0":"No unusual noise, odor, or vibration"}}},"align":"","folded":false}},"Vz33dcm4Do6ljKxbrdyczu5Fnid":{"id":"Vz33dcm4Do6ljKxbrdyczu5Fnid","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+j"},"text":{"0":"Component wear 20% above baseline"}}},"align":"","folded":false}},"YupVdDHXgowYmQxOkIKcEOmanxf":{"id":"YupVdDHXgowYmQxOkIKcEOmanxf","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+u"},"text":{"0":"Obvious new noise or vibration"}}},"align":"","folded":false}},"RMCKdvm25oPXPIxlFStcLoN1nJh":{"id":"RMCKdvm25oPXPIxlFStcLoN1nJh","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+z"},"text":{"0":"Component wear >33% or cracks found"}}},"align":"","folded":false}},"IMHAd2MbUo2T2nxp5d1cwy80n5c":{"id":"IMHAd2MbUo2T2nxp5d1cwy80n5c","snapshot":{"type":"bullet","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+3p"},"text":{"0":"Action: Immediate shutdown for full inspection, prepare spare components, contact maintenance team, assess production pause necessity"}}},"align":"","folded":false}},"JmTIdeIO1oOFl7xCBJucfYiZnyf":{"id":"JmTIdeIO1oOFl7xCBJucfYiZnyf","snapshot":{"type":"heading3","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1f"},"text":{"0":"Step 4: Establish \"Golden 24-Hour\" Decision Process"}}},"align":"","folded":false}},"FCDDddNDfoOwLFxZGSlcEOKvnIb":{"id":"FCDDddNDfoOwLFxZGSlcEOKvnIb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+1s"},"text":{"0":"Once yellow or red alert appears, complete this within 24 hours:"}}},"align":"","folded":false}},"GkyjdUx90oELKpxaLmvcbs0ynrb":{"id":"GkyjdUx90oELKpxaLmvcbs0ynrb","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+4"},"text":{"0":"text"}}},"align":"","folded":false}},"MLRBdE1ZxotUAbxE6xrc92svnOh":{"id":"MLRBdE1ZxotUAbxE6xrc92svnOh","snapshot":{"type":"text","parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","comments":[],"revisions":[],"locked":false,"hidden":false,"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":3,"numToAttrib":{"0":["author","7519687792448929820"],"1":["inlineCode","true"],"2":["textHighlight","rgb(143,149,158)"]}},"initialAttributedTexts":{"attribs":{"0":"*0*1*2+22*0|1+1*0*1*2+1n*0|1+1*0*1*2+1e"},"text":{"0":"Alert Triggered → Quick Diagnosis (2 hours) → Root Cause Confirm (4 hours)\n→ Solution Design (2 hours) → Parts Prep/Purchase (4 hours)\n→ Execute Repair (8 hours or spread over 2-3 days)"}}},"align":"right","folded":false}},"HBN5d31hGothy1xzCmUcVUk9n3f":{"id":"HBN5d31hGothy1xzCmUcVUk9n3f","snapshot":{"parent_id":"KfpWdfPYGoa6ggxb9bMc5CAnn4g","revisions":[],"author":"7519687792448929820","children":[],"text":{"apool":{"nextNum":1,"numToAttrib":{"0":["author","7519687792448929820"]}},"initialAttributedTexts":{"attribs":{"0":"*0+3p"},"text":{"0":"Critical principle: Never ignore an alert. The probability it resolves itself is