HAITIAN CASTING Delivers Custom High-Standard Mixing Blades for Japanese corporation KYC
Customer Background
Japanese corporation KYC, a global leader in mixing equipment manufacturing, serves premium markets including construction, infrastructure, and road building with renowned quality control standards. KYC maintains exceptionally stringent requirements for mixing blades - demanding not only superior wear resistance, high-temperature endurance, and heavy-load capacity but also impeccable surface finish. Conventional suppliers struggled to meet these "high-performance + high-precision" dual requirements, with frequent rejection due to surface defects.
Product Specifications
In order to meet the high requirements of KYC Company, Haitian Heavy Industry provides a high-performance mixing blade with excellent wear resistance, high temperature resistance and corrosion resistance. It is specially designed for mixing equipment and can maintain long-term stable performance in harsh working environments.
HAITIAN's engineered mixing blade solution delivers:
Material: Special HP-8F hyper-chromium alloy through "quenching + tempering" process achieves HS79.2 surface hardness, offering 2.5× improved abrasion resistance versus standard materials
Surface Treatment: 8-step precision polishing with nano-ceramic anti-corrosion coating ensures flawless finish and exceptional corrosion resistance
Dimensional Accuracy: Optical scanning verifies critical mounting surfaces maintain micron-level tolerances for KYC equipment compatibility
Production process
Precision Casting Process:
Adopted Denmark's DISA vertical parting flaskless shooting molding line, with uniform sand mold density, solving the shrinkage defects of traditional sand casting; complex flow channels were formed in one step.
Intelligent Heat Treatment:
Equipped with full-fiber car-bottom heat treatment furnaces, each batch of blades underwent hardness testing + metallographic structure analysis.
Strict Quality Inspection:
Quality control included multiple stages such as dimensional measurement, penetrant testing (detecting surface cracks), ultrasonic testing (internal defect inspection), and salt spray testing (corrosion resistance performance), ensuring each batch of products met KYC's high-standard requirements.
Client Validation
KYC conducted strict inspections on the mixing blades and confirmed that each blade was flawless and met the performance requirements for high-temperature and high-load working conditions.
KYC highly praised the quality of the mixing blades provided by Haitian Heavy Industry, particularly in terms of surface finish precision and wear resistance, expressing great satisfaction with HAITIAN CASTING's craftsmanship and service.
HAITIAN stands ready to deliver complete wear-resistant solutions - contact our engineering team today for customized requirements.
[Key Technical Parameters]
▶ Material Hardness: HS79.2
▶ Abrasion Resistance: 2.5× industry standard
▶ Tolerance: ±0.01mm critical surfaces
▶ Coating: 50μm nano-ceramic layer
▶ Salt Spray Resistance: 1000hrs ASTM B117