Exceptional hardness: Achieving HRC 57–62 for outstanding surface wear resistance.
High toughness: Tempering eliminates stresses to ensure dense internal structure and excellent impact performance.
Extended service life: Exceeds 13,000 operating hours under standard batching conditions, dramatically reducing maintenance downtime.
DISA Automated Casting Line A Danish DISA vertical molding line with integrated core-setting ensures dimensional accuracy up to CT8 tolerance.
MES Digital Production Management Real-time tracking of pouring temperatures and heat-treatment curves optimizes scheduling and shortens lead times.
Robotic Finishing and CMM Inspection Robotic grinding followed by manual touch-up, then full-size verification by 3-axis coordinate measuring machines holds assembly interfaces within 1.5–3 mm.
Chemical analysis: Spectrometer testing on every melt to maintain stable Cr, C, Mn composition.
Mechanical testing: Hardness, tensile, and impact tests meet or exceed national standards.
Dimensional checks: First article and trial mold parts undergo complete inspection; in-process samples are checked daily.
Customized design: Structural optimization for each plant’s specific model and operating conditions, balancing strength and weight.
Fast delivery: Daily production capacity up to 30 tons; intelligent warehousing enables 5–15 day lead times.
After-sales support: 18-month warranty or 12-month free replacement, plus on-site technical assistance and spare parts provisioning.