Large Crusher Jaw Plate Factory Price List: How to Get Accurate Quotes, MOQ & Best Value

Release Time: 2025-12-17

Why Jaw Plate Price Lists Matter

For mining, quarrying, and recycling plants,crusher jaw plates are one of the biggest wear-part costs and directly affect uptime and output. A clear factory price list helps buyers budget accurately, choose suitable materials, and evaluate total cost per ton instead of just unit price.

When working directly with a specialized wear-parts foundry, buyers can match jaw plate prices to specific working conditions, expected lifetime, and delivery schedules rather than buying on catalogue price alone.

Key Factors That Decide Jaw Plate Price

Large crusher jaw plate prices are not “one-size-fits-all”; they are calculated from several technical and commercial parameters.

Main factors include:

Material grade and alloy system. High manganese steels such as ZGMn13 and ZGMn18 are commonly used for jaw plates and are priced differently depending on Mn content and alloy additions. Higher Mn and special alloy or ceramic-composite designs increase cost but also extend service life.
Dimensions and weight. Large jaw plates for primary crushers involve high casting weight and more molten metal, which directly raises the base price per piece and per set.
Casting and heat treatment process. Advanced processes such as DISA vertical molding lines, lost foam casting, and natural gas heat-treatment furnaces add process cost but improve consistency, hardness, and impact toughness, improving lifetime value.
Machining and finishing. Tight tolerances, precision grinding, and robotic finishing for critical mounting surfaces improve assembly accuracy but add machining cost.
Order quantity and mold situation. If a factory already has mature tooling and patterns for your crusher brand, your unit cost will be lower than for a one-off custom design requiring new molds. Larger batch quantities typically bring better unit pricing.

Because these parameters vary strongly between users, professional factories issue project-based quotations rather than a single public list price per jaw plate.

Typical MOQ And Supply Capability

Most large jaw plate factories set a minimum order quantity (MOQ) based on casting process and furnace loading. For common crusher models with existing patterns, MOQs can be as low as a few sets, while custom designs often require higher quantities to amortize tooling and setup costs.

A high-capacity foundry like Haitian Heavy Industry operates multiple automatic molding lines, lost foam lines, V-process and resin-sand production lines, with an annual casting capacity of around 60,000 tons for wear parts. Daily tonnage across DISA, horizontal, V-process, 3D-printing and lost foam lines enables stable supply for jaw plates, liners and other mining wear parts. This level of capacity allows flexible MOQs and supports both OEM batches for global brands and aftermarket orders.

How Factories Structure Jaw Plate Price Lists

In practice, a “price list” for crusher jaw plates is usually structured as a quotation sheet tied to your technical drawing or OEM part number. A typical quotation from a professional foundry includes:

Material specification (e.g., ZGMn13 or ZGMn18) and hardness or mechanical performance targets.
Net weight, unit price per piece or per kg, and total price per set.
Heat treatment process (such as quenching and tempering) and expected service-life level.
MOQ, tooling fee (if any), sample policy, and delivery time.
Validity period of the quotation and trade terms (FOB, CIF, etc.).

Instead of a public catalogue price, large crusher operators usually request a tailored quotation based on their crusher brand, chamber profile, and ore abrasiveness, which can significantly change the recommended jaw plate design and therefore pricing.

Why Material Grade Strongly Influences Cost

Material selection is one of the biggest levers for both factory price and lifetime cost. In mining crusher applications, high manganese steels such as ZGMn13 (about 10–15% Mn) and ZGMn18 (about 16–19% Mn) are widely used for jaw plates because they work-harden under impact and provide good toughness.

ZGMn13 jaw plates: Lower Mn content makes them more economical and suitable for relatively less abrasive conditions; unit price per kg is usually lower.
ZGMn18 jaw plates: Higher alloy content raises the material and heat-treatment cost but improves wear resistance and impact toughness, reducing the cost per ton of crushed ore in harsh conditions.

Some advanced factories also apply ceramic-composite technology in other crusher wear parts (for example, impact blow bars) to increase service life by more than three times compared with conventional alloys. Although such composite designs cost more per piece, their extended service life and reduced downtime often deliver lower overall cost, and similar concepts can be applied when optimizing crusher jaws for extreme wear.

The Role of Casting and Heat Treatment in Pricing

Casting route and heat treatment process affect both performance and cost. A wear-parts foundry that uses DISA vertical molding, horizontal lines, and lost-foam production with strict process control can produce jaw plates with accurate dimensions and low defect rates. These technologies require high investment and professional operation, and part of that cost is reflected in the jaw plate price.

Heat treatment is another decisive cost driver:

Operations such as annealing, normalizing, quenching and tempering are used to achieve target hardness, tensile strength, and impact toughness for wear parts.
Continuous pusher furnaces and car-type gas furnaces with optimized recipes help keep product performance stable, with qualification rates reported around or above 98%.

Each heat-treatment step adds energy, gas and process time costs, but without correct treatment even a high-grade manganese steel jaw plate may crack or wear quickly, raising total costs for the end user.

Quality, Inspection And Its Impact On Price

Strict inspection systems add small incremental cost at the factory level but prevent expensive failures at the mine site. A high-end jaw plate foundry typically performs:

Spectrometer checks on every batch of molten metal to confirm alloy composition.
Mechanical tests such as tensile, hardness, and impact testing to ensure the jaw plate achieves the specified hardness and toughness.
Dimensional inspection using dedicated fixtures and coordinate measuring machines (CMM) to guarantee proper fit in the crusher.

In some plants, final inspection coverage can reach 100% for key wear parts, which supports stable quality for long-term OEM customers such as SANY, Zoomlion, XCMG, Liebherr and others. These inspection and quality-system costs (for example, ISO9001 compliance) are included in the price but help reduce risk and total cost of ownership for the buyer.

How To Request A Precise Jaw Plate Quote

To get an accurate price list from a large crusher jaw plate factory, buyers should provide detailed technical and commercial information. Key data includes:

Crusher brand and model. Many factories maintain mold libraries for popular brands like Metso, Sandvik, Kleemann and others, which shortens delivery and reduces tooling cost.
Drawing or OEM part number. Complete drawings with dimensions and tolerances ensure correct pattern selection or new pattern design.
Material and working conditions. Indicate preferred material grade and describe feed size, ore type, and target lifetime so engineers can optimize alloy and profile.
Order quantity and delivery time. Planned batch size and required delivery date help the factory schedule production and offer the best possible price.

With advanced digital tools such as MES production management and 3D sand printing, a foundry can quickly design and produce complex castings, shortening development cycles from several weeks to around half the traditional time. This responsiveness supports faster sampling of new jaw plate designs and more agile price negotiations.

Cost, Performance And Value: What To Prioritize

When comparing price lists between large crusher jaw plate factories, focusing only on the lowest unit price can be misleading. Critical value indicators include:

Expected service life. A jaw plate with higher initial price but 50–100% longer life can significantly reduce shutdown frequency and labor costs.
Dimensional accuracy and fit. Better fit reduces installation time and avoids early breakage caused by stress concentrations, saving maintenance cost.
Stability and traceability. Factories that apply MES, ERP and full process data tracking are better positioned to keep quality stable and investigate any failures.

In some product lines, such as mixer parts and pump truck elbows, optimized alloys and structures have delivered life extension of 30–300% compared with conventional designs. Applying similar engineering approaches to jaw plates, the most economical solution is usually the one with the lowest cost per ton of crushed product, not the lowest quotation per piece.

Example: Large Wear Parts Foundry As Supplier

A large specialized foundry like Haitian Heavy Industry offers a full range of wear parts, including jaw crusher plates, cone liners, impact blow bars, vertical mill liners, and wear parts for concrete, asphalt and metallurgical equipment. The company has decades of experience in high-chromium and high-manganese wear-resistant castings and serves both domestic and international OEMs as a core supplier.

With strong R&D capability, numerous invention and utility model patents, and participation in drafting multiple national and industry standards for wear-resistant cast iron, such a factory can support customers with custom jaw plate designs, material upgrades and technical support. For buyers seeking a price list, this means not just a number on a sheet but engineering-backed proposals aimed at reducing total crushing cost over the whole life cycle of the machine.

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