Mining Wear Solutions

Reliable, Wear-Resistant Components for the Mining Industry



Mining Wear Solutions

Mining Equipment Wear Challenges

In the mining industry, equipment is in extreme working conditions such as high wear, high impact, high temperature, and corrosive media for a long time, resulting in serious loss of key components and frequent shutdowns for replacement, which directly affects production efficiency and operating costs.

Mining operations face:

  • High wear leads to short life of accessories

  • Sudden failures affect production capacity and increase maintenance costs

  • High dependence on imported brands, long procurement costs and cycles

  • On-site maintenance is complicated and replacement efficiency is low

Haitian Wear Solutions For Mining Industry

Haitian Heavy Industry specializes in R&D and manufacturing of premium wear-resistant parts for mining applications. Our end-to-end wear solutions optimize crushing, conveying, screening, and grinding operations through advanced material science and precision casting technologies.

Why choose Haitian mining wear solutions:

  • 20 years of leading experience in the industry.

  • Provide one-stop mining wear solutions.

  • Excellent materials (composite ceramics, high chromium cast iron, alloy steel, etc.), good product quality, tested in South American mines, durability is 2 times that of peers.

  • Support customized production, develop new products according to drawings.

  • Rapid development, 3D printing, low cost, fast delivery.


MANUFACTURING CAPABILITY

  • Advanced DISA vertical molding line

    Advanced DISA vertical molding line

    The DISA vertical molding line achieves rapid molding through vertical parting boxless injection molding technology. In the production of mining wear parts (such as liners, hammer heads, etc.), high-density molding is achieved, and automated assembly line operations can stably produce large quantities of small and medium-sized wear-resistant castings with strong consistency.

  • Lost foam casting of large complex parts

    Lost foam casting of large complex parts

    The lost foam casting uses foam models for direct casting, which is suitable for large and complex mining wear-resistant parts. The foam model is used to form complex geometric shapes such as cavities and holes in one go, avoiding the parting restrictions of traditional sand molds.

  • 3D printing prototyping

    3D printing prototyping

    Use 3D printing technology to accelerate the development of wear-resistant parts prototypes, directly print resin or sand mold prototypes, shorten the design verification cycle, and is especially suitable for testing new wear-resistant parts structures.

  • In-house heat treatment and machining

    In-house heat treatment and machining

    Control heat treatment and finishing processes independently to ensure that wear-resistant parts meet performance standards, adjust quenching and tempering processes according to materials (such as high chromium cast iron, manganese steel, etc.), optimize the balance between hardness and toughness, and improve impact wear resistance.

OUR DEVELOPMENT WORKFLOW

1. Technical Drawing Evaluation & Material Optimization

1. Technical Drawing Evaluation & Material Optimization

Based on customer needs, Haitian's engineering team conducts structural strength analysis of wear-resistant parts and optimizes the formulation of materials such as high-chromium cast iron and alloy steel to extend the service life of mining equipment.

2. Fully Controlled In-House Manufacturing Process with Stable Lead Times

2. Fully Controlled In-House Manufacturing Process with Stable Lead Times

From mold development to casting and heat treatment, an automated production line is used throughout the process to ensure the dimensional accuracy and performance consistency of wear-resistant castings, and to deliver on time without delaying production plans.

3. Customized Production Compatible with Multi-Brand Equipment

3. Customized Production Compatible with Multi-Brand Equipment

For crushers and sand making machines of different brands (such as Metso, Sany Heavy Industry, etc.), non-standard wear-resistant parts customization is provided to ensure perfect matching with the equipment and improve overall operating efficiency.

4. Batch Casting with Rigorous Multi-Stage Quality Inspection

4. Batch Casting with Rigorous Multi-Stage Quality Inspection

Relying on DISA vertical molding line and lost foam casting technology to realize mass production of mining wear-resistant parts, each product undergoes multiple tests such as X-ray flaw detection, hardness test, and metallographic analysis.

5. Dedicated Engineering Support & Full Lifecycle After-Sales Service

5. Dedicated Engineering Support & Full Lifecycle After-Sales Service

Provide installation guidance for wear-resistant parts, wear monitoring suggestions and rapid replenishment services, and regularly visit to optimize usage plans to help customers maximize the reduction of ton consumption costs.

MINING INDUSTRY CUSTOMER CASES

Collaborating with U.S. Clients to Deliver High-Quality Vertical Mill Liner Solutions

A U.S.-based client commissioned HAITIAN CASTING to produce a batch of vertical mill liners for large-scale mining aggregate grinding. The liners demanded exceptional wear resistance and quality stability, particularly under high-intensity, high-abrasion operating conditions—imposing stringent standards on material composition and structural design.


Learn More

MINING WEAR SOLUTION FAQ

If you don't see an answer to your question, you can send us an email from our contact form.

  • Do you provide quality inspection reports or third-party certification?

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    Each batch comes with factory inspection reports, including: Chemical composition analysis, metallographic inspection, hardness testing, and dimension verification.We support remote video inspection or onsite acceptance. Third-party testing (SGS, BV, etc.) can also be arranged on request.

  • How can I get a quote or start cooperation?

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    Simply send us your equipment model, working conditions, part name, drawing or photos via email (info@haitian-heavy.com), or submit a form on our website.Our engineering team will respond with a solution and quotation within 24 hours.

  • What wear-resistant materials do you use, and which working conditions are they suitable for?

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    Common materials we use include:

    High manganese steel (Mn13, Mn18, Mn22)、High chrome cast iron (Cr20-30) 、Alloy steel (Cr-Mo, Ni-Cr-Mo)、Bimetallic or ceramic inlaid materials – ideal for extreme wear or high-longevity parts.We recommend materials based on equipment type, ore properties, and customer budget.

  • How wear-resistant are your parts? What is their actual service life?

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    Based on field testing in South America, Haitian’s wear parts offer up to 200% higher wear resistance compared to competitors. This significantly reduces replacement frequency and equipment downtime.
  • What is your typical delivery time? Do you support urgent orders?

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    Standard parts are delivered in 15–25 days, and complex custom parts in 20–35 days. With high-efficiency production lines including DISA vertical molding, robotic grinding, and induction melting, we ensure fast delivery without compromising quality. Urgent orders can be prioritized. Please contact sales for confirmation.
  • Are your products compatible with international equipment brands?

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    Our wear parts are compatible with over 90% of mainstream international equipment brands, including:Metso、Sandvik、Thyssenkrupp、Kleemann、Terex、Astec、FLSmidth、Weir . Also support customization wear parts for other models.
  • Do you support custom fabrication based on drawings or non-standard parts development?

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    We support customization based on drawings or samples, reverse engineering, and structural optimization.

    Our technical team can recommend materials and optimization solutions based on equipment models, working conditions, and wear profiles to ensure better fit and extended service life.

  • What types of mining wear parts does Haitian Heavy Industry provide?

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    A: We provide a full range of high-wear-resistant castings and components for the mining industry, including but not limited to: crusher wear parts, mill wear parts, conveying & screening wear parts, and other wear components.Our wear parts are compatible with jaw crushers, cone crushers, vertical mills, ball mills, rotary kilns, and more.

If you are interested in our products or have any questions, please feel free to contact us.

We will provide professional consulting services and customized solutions according to your needs.

We are online 24 hours and ready for your consultation!

We are online 24 hours and ready for your consultation!

Quality castings, welcome to visit!

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