Asphalt Plant Wear Solutions

Reliable Wear Parts for Asphalt Mixing Plants

Tailored Solutions to Maximize Durability and Performance



Mining Wear Solutions

Mining Equipment Wear Challenges

In the mining industry, equipment is in extreme working conditions such as high wear, high impact, high temperature, and corrosive media for a long time, resulting in serious loss of key components and frequent shutdowns for replacement, which directly affects production efficiency and operating costs.

Mining operations face:

  • High wear leads to short life of accessories

  • Sudden failures affect production capacity and increase maintenance costs

  • High dependence on imported brands, long procurement costs and cycles

  • On-site maintenance is complicated and replacement efficiency is low

Haitian Wear Solutions For Mining Industry

Haitian Heavy Industry specializes in R&D and manufacturing of premium wear-resistant parts for mining applications. Our end-to-end wear solutions optimize crushing, conveying, screening, and grinding operations through advanced material science and precision casting technologies.

Why choose Haitian mining wear solutions:

  • 20 years of leading experience in the industry.

  • Provide one-stop mining wear solutions.

  • Excellent materials (composite ceramics, high chromium cast iron, alloy steel, etc.), good product quality, tested in South American mines, durability is 2 times that of peers.

  • Support customized production, develop new products according to drawings.

  • Rapid development, 3D printing, low cost, fast delivery.


MANUFACTURING CAPABILITY

  • Advanced DISA vertical molding line

    Advanced DISA vertical molding line

    The DISA vertical molding line achieves rapid molding through vertical parting boxless injection molding technology. In the production of mining wear parts (such as liners, hammer heads, etc.), high-density molding is achieved, and automated assembly line operations can stably produce large quantities of small and medium-sized wear-resistant castings with strong consistency.

  • Lost foam casting of large complex parts

    Lost foam casting of large complex parts

    The lost foam casting uses foam models for direct casting, which is suitable for large and complex mining wear-resistant parts. The foam model is used to form complex geometric shapes such as cavities and holes in one go, avoiding the parting restrictions of traditional sand molds.

  • 3D printing prototyping

    3D printing prototyping

    Use 3D printing technology to accelerate the development of wear-resistant parts prototypes, directly print resin or sand mold prototypes, shorten the design verification cycle, and is especially suitable for testing new wear-resistant parts structures.

  • In-house heat treatment and machining

    In-house heat treatment and machining

    Control heat treatment and finishing processes independently to ensure that wear-resistant parts meet performance standards, adjust quenching and tempering processes according to materials (such as high chromium cast iron, manganese steel, etc.), optimize the balance between hardness and toughness, and improve impact wear resistance.

OUR DEVELOPMENT WORKFLOW

1. Technical Drawing Evaluation & Material Optimization

1. Technical Drawing Evaluation & Material Optimization

Based on customer needs, Haitian's engineering team conducts structural strength analysis of wear-resistant parts and optimizes the formulation of materials such as high-chromium cast iron and alloy steel to extend the service life of mining equipment.

2. Fully Controlled In-House Manufacturing Process with Stable Lead Times

2. Fully Controlled In-House Manufacturing Process with Stable Lead Times

From mold development to casting and heat treatment, an automated production line is used throughout the process to ensure the dimensional accuracy and performance consistency of wear-resistant castings, and to deliver on time without delaying production plans.

3. Customized Production Compatible with Multi-Brand Equipment

3. Customized Production Compatible with Multi-Brand Equipment

For crushers and sand making machines of different brands (such as Metso, Sany Heavy Industry, etc.), non-standard wear-resistant parts customization is provided to ensure perfect matching with the equipment and improve overall operating efficiency.

4. Batch Casting with Rigorous Multi-Stage Quality Inspection

4. Batch Casting with Rigorous Multi-Stage Quality Inspection

Relying on DISA vertical molding line and lost foam casting technology to realize mass production of mining wear-resistant parts, each product undergoes multiple tests such as X-ray flaw detection, hardness test, and metallographic analysis.

5. Dedicated Engineering Support & Full Lifecycle After-Sales Service

5. Dedicated Engineering Support & Full Lifecycle After-Sales Service

Provide installation guidance for wear-resistant parts, wear monitoring suggestions and rapid replenishment services, and regularly visit to optimize usage plans to help customers maximize the reduction of ton consumption costs.

MINING INDUSTRY CUSTOMER CASES

Collaborating with U.S. Clients to Deliver High-Quality Vertical Mill Liner Solutions

A U.S.-based client commissioned HAITIAN CASTING to produce a batch of vertical mill liners for large-scale mining aggregate grinding. The liners demanded exceptional wear resistance and quality stability, particularly under high-intensity, high-abrasion operating conditions—imposing stringent standards on material composition and structural design.


Learn More

MINING WEAR SOLUTION FAQ

If you don't see an answer to your question, you can send us an email from our contact form.

  • Does the company accept processing and customized production?

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    A: Yes, we accept processing according to drawings, and design and produce wear-resistant parts according to the specific needs of customers, including the formulation of wear plans, material composition ratios, wear tracks and working condition analysis, etc.

  • How does the company cooperate with dealers?

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    A: Our cooperation with dealers includes:
    Provide discounts after the purchase volume reaches a certain amount
    Expand the scope of cooperation, such as jointly establishing a trading company
    Provide consulting services, including spare parts and complete machine procurement services

  • What are the payment methods?

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    A: We mainly use FOB and wire transfer methods:
    30% advance payment, 70% balance payment before leaving the factory
    Settle before releasing the bill of lading
    Settle within a period of time after releasing the bill of lading

  • What are the advantages of the company's products?

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    A: Our advantages include: Short development cycle, fast product delivery, and quick satisfaction of the urgent parts needs of concrete mixing plants. High assembly accuracy ensures the precise fit of wear-resistant parts in the mixing plant and reduces wear. Long service life High hardness materials and precision machining extend the service life of wear-resistant parts. Participate in the formulation of national casting industry standards, and the quality is guaranteed. Customized production can be carried out according to customer needs to save costs. Reply to customer feedback within 1 hour, provide handling opinions within 24 hours, and promptly feedback reports on problematic products after quality inspection.

  • What are the inspection methods?

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    A: Our inspection methods include:
    Spectrometer to detect chemical composition
    Magnetic particle inspection
    Three-coordinate measurement
    Hardness detection
    Wear detection

  • How is the product quality guaranteed?

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    A: Our products have the following quality assurance:
    Assembly accuracy reaches CT8
    Hardness reaches HRc ≥ 58
    Adopt advanced testing equipment such as spectrometer, fully automatic DISA line imported from Denmark, 5-ton melting furnace, full-process testing, including raw material testing, product warehousing testing, production process inspection and pre-delivery testing, and the product comes with a quality inspection report Process: DISA line, resin sand, coated sand and 3D sand mold printing

  • How is the price calculated?

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    A: The price is based on the original price * 1.1 * 1.2, with a floating range of ± 10%. If tax is not included, the price is 1.35 times the original price. The specific price also varies according to the material (medium chromium, high chromium, ultra-high chromium, cast steel, manganese steel).

  • How long is the delivery time of the product?

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    A: The delivery time for samples is 15 days, and the delivery time for mass production is 45 days. In the case of molds, the delivery time after the order is confirmed is 10-15 days.

If you are interested in our products or have any questions, please feel free to contact us.

We will provide professional consulting services and customized solutions according to your needs.

We are online 24 hours and ready for your consultation!

We are online 24 hours and ready for your consultation!

Quality castings, welcome to visit!

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