3D Printing-Based Rapid Development Solution

3D Printing-Based Rapid Development Solutions



Haitian Heavy Industry leverages cutting-edge industrial 3D printing technology to break through the limitations of conventional casting. With mold-free prototyping and agile development, we drastically reduce the lead time from design to production, especially for complex geometries and customized wear-resistant parts.

Solution Highlights

  • Technical Advantage: Efficient Development for Complex Structural Requirements

    Technical Advantage: Efficient Development for Complex Structural Requirements

    Our high-resolution 3D printers support accurate contour shaping and internal structure modeling, ideal for functional testing and mechanical performance validation of complex wear-resistant parts.
    *High-Precision Dimensional Accuracy: Printing tolerance is controlled within ±0.3mm, ensuring precise dimensional replication and reducing trial-and-error costs.
    *High Design Flexibility: Capable of forming intricate geometries, internal channels, and reinforcing ribs in a single build, minimizing post-processing work.
    *Multi-Material Casting Compatibility: Suitable for a wide range of wear-resistant casting materials such as high-chromium cast iron, high-manganese steel, and alloy steel.
    *Tool-Free Core Making: Eliminates the need for traditional mold tooling, saving over 60% in mold costs — ideal for prototype development and small-batch customization.

  • Cost Control: Affordable Solutions for High-Performance Demands

    Cost Control: Affordable Solutions for High-Performance Demands

    Traditional mold development often costs thousands to tens of thousands of RMB, especially for custom components and new product development, which becomes a significant entry barrier for many clients.
    Haitian Heavy Industry breaks this cost barrier through direct core printing via 3D printing technology:
    ①No tooling cost, minimizing upfront investment
    ②On-demand production during the sampling phase, avoiding inventory pressure
    ③One-time printing enables multiple sample iterations, enhancing design success rate
    ④Integrated with precision heat treatment and optimized alloy composition, extending service life and reducing long-term operating costs
    Ideal for low-volume or multi-variety production, our 3D printing technology eliminates tooling costs and reduces upfront investment, making it extremely cost-effective for prototyping, pilot runs, or on-demand production.

  • Rapid Delivery: Flexible Customization, Accelerated Development Cycle

    Rapid Delivery: Flexible Customization, Accelerated Development Cycle

    Using industrial-grade sand 3D printers, we can bypass traditional wood or metal mold making. Complex casting patterns can be delivered within as little as 3 days, significantly shortening the product development cycle.

    Our streamlined production pipeline—from technical drawing assessment and digital design to 3D sand core printing and precision casting—allows for sample delivery in as little as 7 days, making it ideal for fast-track projects, critical breakdown repairs, and prototype validation under tight deadlines.

    We accept 3D drawings, physical samples, or scanned data. Our engineering team quickly generates printable digital models to meet your customized or non-standard wear parts development needs.

  • Professional Engineering Team and Technical Services

    Professional Engineering Team and Technical Services

    Backed by a technical team of 23 senior engineers and 37 process consultants, we provide end-to-end support throughout your product development journey. Beyond product manufacturing, we deliver a complete set of tailored engineering solutions, including:
    24-hour quotation turnaround——Drawing evaluation and design optimization——Joint analysis of structural integrity and wear resistance——One-on-one engineer follow-up and technical feedback——Application scenario matching and material recommendations——After-sales maintenance and technical support.

SERVICE WORKFLOW

1. Requirement Consultation & Technical Evaluation

1. Requirement Consultation & Technical Evaluation

We establish an efficient communication channel with clients to deeply understand equipment conditions, operating environments, and performance requirements. Through comprehensive data collection and technical evaluation, we ensure the solution is precisely tailored from the start—eliminating guesswork and reducing resource waste.

2. Customized Solution Development

2. Customized Solution Development

Leveraging advanced CAE analysis and extensive material expertise, we tailor optimal part materials and structural designs for clients. Our solutions fully consider wear resistance, mechanical strength, and manufacturability, paired with transparent pricing and reliable lead times—helping clients maximize cost-effectiveness.

3. Efficient Tooling Development & Sample Validation

3. Efficient Tooling Development & Sample Validation

Our in-house tooling design and manufacturing team ensures short lead times and high precision in mold development. Samples undergo rigorous multi-dimensional inspections and field testing. Only upon client approval do we proceed to mass production, ensuring product performance and quality meet expectations.

4. Comprehensive Quality Control System

4. Comprehensive Quality Control System

We implement full-process quality monitoring including dimensional checks, chemical composition analysis, mechanical performance tests, and nondestructive examinations. Every product leaving our facility meets or exceeds industry standards. Detailed inspection reports are available for client review, enhancing transparency and trust.

5. Professional Packaging & Global Logistics Support

5. Professional Packaging & Global Logistics Support

We design diversified protective packaging tailored to product characteristics to ensure safety during transit. Integrating multimodal transport channels, we deliver worldwide quickly with real-time tracking—minimizing customer lead times.

6. Continuous After-Sales Technical Support

6. Continuous After-Sales Technical Support

Offering 24/7 response service with dedicated account managers, we swiftly resolve technical challenges encountered onsite. We continuously improve products based on client feedback, jointly ensuring stable and efficient equipment operation.

Key Clients & Successful Cases

HAITIAN CASTING Helps American Customer Develop Highly Wear-Resistant Spiral Blades

HAITIAN CASTING developed high-chromium cast iron (KmTBCr26) spiral blades for Astec/ROADTEC's asphalt equipment, addressing wear and heat challenges (400°C). Using DISA precision casting, the blades enhanced wear resistance, mixing efficiency, and lifespan. Rigorous testing and quality control ensured compliance with international standards. The solution reduced downtime and earned customer acclaim for technical expertise and customization.


Learn More

MINING WEAR SOLUTION FAQ

If you don't see an answer to your question, you can send us an email from our contact form.

  • Do you provide quality inspection reports or third-party certification?

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    Each batch comes with factory inspection reports, including: Chemical composition analysis, metallographic inspection, hardness testing, and dimension verification.We support remote video inspection or onsite acceptance. Third-party testing (SGS, BV, etc.) can also be arranged on request.

  • How can I get a quote or start cooperation?

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    Simply send us your equipment model, working conditions, part name, drawing or photos via email (info@haitian-heavy.com), or submit a form on our website.Our engineering team will respond with a solution and quotation within 24 hours.

  • What wear-resistant materials do you use, and which working conditions are they suitable for?

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    Common materials we use include:

    High manganese steel (Mn13, Mn18, Mn22)、High chrome cast iron (Cr20-30) 、Alloy steel (Cr-Mo, Ni-Cr-Mo)、Bimetallic or ceramic inlaid materials – ideal for extreme wear or high-longevity parts.We recommend materials based on equipment type, ore properties, and customer budget.

  • How wear-resistant are your parts? What is their actual service life?

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    Based on field testing in South America, Haitian’s wear parts offer up to 200% higher wear resistance compared to competitors. This significantly reduces replacement frequency and equipment downtime.
  • What is your typical delivery time? Do you support urgent orders?

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    Standard parts are delivered in 15–25 days, and complex custom parts in 20–35 days. With high-efficiency production lines including DISA vertical molding, robotic grinding, and induction melting, we ensure fast delivery without compromising quality. Urgent orders can be prioritized. Please contact sales for confirmation.
  • Are your products compatible with international equipment brands?

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    Our wear parts are compatible with over 90% of mainstream international equipment brands, including:Metso、Sandvik、Thyssenkrupp、Kleemann、Terex、Astec、FLSmidth、Weir . Also support customization wear parts for other models.
  • Do you support custom fabrication based on drawings or non-standard parts development?

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    We support customization based on drawings or samples, reverse engineering, and structural optimization.

    Our technical team can recommend materials and optimization solutions based on equipment models, working conditions, and wear profiles to ensure better fit and extended service life.

  • What types of mining wear parts does Haitian Heavy Industry provide?

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    A: We provide a full range of high-wear-resistant castings and components for the mining industry, including but not limited to: crusher wear parts, mill wear parts, conveying & screening wear parts, and other wear components.Our wear parts are compatible with jaw crushers, cone crushers, vertical mills, ball mills, rotary kilns, and more.

If you are interested in our products or have any questions, please feel free to contact us.

We will provide professional consulting services and customized solutions according to your needs.

We are online 24 hours and ready for your consultation!

We are online 24 hours and ready for your consultation!

Quality castings, welcome to visit!

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